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STATE OF
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BEFORE THE
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COUNTY OF
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ENVIRONMENTAL
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COMMISSIONER
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OF
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Complainant, |
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v. |
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2022-28538-A |
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JOHNS
MANVILLE, INC., |
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Respondent. |
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AGREED ORDER
Complainant and Respondent desire to
settle and compromise this action without hearing or adjudication of any issue
of fact or law, and consent to the entry of the following Findings of Fact and
Order. Pursuant to Indiana Code (“IC”) 13-30-3-3, entry into the terms of this
Agreed Order does not constitute an admission of any violation contained
herein. Respondent’s entry into this Agreed Order shall not constitute a waiver
of any defense, legal or equitable, which Respondent may have in any future
administrative or judicial proceeding, except a proceeding to enforce this
order.
I. FINDINGS OF
FACT
1.
Complainant
is the Commissioner (“Complainant”) of the Indiana Department of Environmental
Management (“IDEM”), a department of the State of Indiana created by IC
13-13-1-1.
2.
Respondent
is Johns Manville, Inc. (“Respondent”), which owns and operates a stationary
fiberglass insulation manufacturing plant with Plant ID No. 177-00006, located
at 814 Richmond Avenue, in Richmond, Wayne County, Indiana (“Site”).
3.
IDEM has jurisdiction over the parties and the
subject matter of this action.
4.
Pursuant to IC 13-30-3-3, IDEM issued a Notice
of Violation (“NOV”) in conjunction with this Agreed Order via Electronic Mail
to:
Robert
Wamboldt, CEO The
Prentice-Hall Corporation System, Inc.,
Johns
Manville, Inc. Registered
Agent
717 17th
Street Johns
Manville, Inc.
Denver,
Colorado 80202 135 N.
Pennsylvania Ave. Suite 1610
Robert.Wamboldt@jm.com Indianapolis, IN 46204
sop@cscglobal.com
5.
During
an investigation including report reviews and an inspection on February 16, 2022 conducted by a representative of IDEM, the following
violations were found:
Based on the Enforcement Action Letter dated
January 31, 2022, case no. 2022-28444-A contains the following violations:
a.
Pursuant
to Part 70 Operating Permit No. 177-40888-00006 (“Permit 40888”) Condition
D.3.4, in order to assure compliance with Conditions
D.3.1 and D.3.2, the baghouses for shredding and packaging facilities shall be
in operation and control emissions at all times the shredding and packaging
facilities are in operation.
Pursuant
to Permit 40888 Condition D.3.7(a), for a single compartment baghouse
controlling emissions from a process operated continuously, a failed unit and
the associated process shall be shut down immediately until the failed unit has
been repaired or replaced.
Respondent failed
to fully control emissions from Line 3 Shredding and Packaging baghouse 2 for
one hundred five (105) minutes on May 28, 2020 and
from baghouse 3 for fifteen (15) minutes on May 31, 2020, in violation of
Permit 40888 Conditions D.3.4 and D.3.7(a).
b.
Pursuant
to Permit 40888 Condition D.1.6(a), in order to comply with Conditions D.1.1,
D.1.2 and D.1.3, the particulate control for the Railcar Receiving Station, Raw
Material Silos (1-8), Day Bin 1, Day Bin 2, Mixer, Batch Transfer System, Weigh
Scale, and Electric Melter shall be in operation and control particulate
emissions at all times these emission units are in operation.
Respondent failed to control emissions from the Electric
Melter baghouse for three (3) minutes on March 2, 2020
and from the Raw Material Silo 3 baghouse for seven hundred twenty (720)
minutes from May 8, 2020 to June 2, 2020, in violation of Permit 40888
Condition D.1.6(a).
Based
on the Enforcement Action Letter dated March 17, 2022, case no. 2022-28538-A
contains the following violations:
c.
Pursuant
to Part 70 Operating Permit No. 177-44878-00006 (“Permit 44878”) Condition
D.1.7(a), in order to comply with Conditions D.1.1, D.1.2, D.1.3, and D.1.5,
the particulate control for the Railcar Receiving Station, Raw Material Silos
(1-8), Day Bin 1, Day Bin 2, Mixer, Batch Transfer System, Weigh Scale, and
Electric Melter shall be in operation and control particulate emissions at all
times these emission units are in operation.
On February 16, 2022, Respondent failed to fully control
emissions from the Batch Transfer system, in violation of Permit 44878
Condition D.1.7(a).
d.
Pursuant
to Permit 44878 Condition D.3.4, in order to assure
compliance with Conditions D.3.1 and D.3.2, the baghouses for shredding and
packaging facilities shall be in operation and control emissions at all times
the shredding and packaging facilities are in operation.
On February 16, 2022, Respondent failed to fully control
emissions from the Line 2 Shredding and Packaging Facility baghouse system, in
violation of Permit 44878 Condition D.3.4.
e.
Pursuant
to Permit 44878 Condition D.8.4, in order to assure compliance with Conditions
D.8.1 and D.8.2, the Silo #10 dust collector during the loading of the silo,
the Silo Truck Unloading Station boot lift, the Bulk Bag Unloading Station dust
collector, the Bulk Bag Weigh Scale Hopper sock filter, and the Transfer
Conveyor baghouses shall be in operation and control particulates at all times
these emissions units are in operation.
On February 16, 2022, Respondent failed to fully control
emissions from the Transfer Conveyor baghouses, in violation of Permit 44878
Condition D.8.4.
f.
Pursuant
to Part 70 Operating Permit No. 177-39108-00006 (“Permit 39108”) Condition
D.1.10(a) and corresponding conditions in subsequent permits, visible emission
notations of the stack exhaust from the Railcar Receiving Station, Raw Material
Silos, and Batch Transfer System shall be performed once per day during normal
daylight operations.
Pursuant to Permit 39108 Condition D.1.16(c) and
corresponding conditions in subsequent permits, to document the compliance
status with Condition D.1.10, the Permittee shall maintain records of the
visible emission notations of the Railcar Receiving Station, Raw Material
Silos, and Batch Transfer System stack exhaust.
Respondent failed to conduct visible emission monitoring
and maintain records for the Batch Transfer System stack exhaust from October
29, 2018 to February 18, 2022, in violation of Permit
39108 Conditions D.1.10(a) and D.1.16(c) and corresponding conditions in
subsequent permits.
g.
Pursuant
to Permit 39108 Condition D.1.15 and corresponding conditions in subsequent
permits, Respondent shall perform semi-annual inspections of the baghouse
controlling particulate from Day Bin 1 and Day Bin 2 to verify they are being operated
and maintained in accordance with the manufacturer's specifications.
Pursuant to Permit 39108 Condition D.1.16(g) and
corresponding conditions in subsequent permits, in order to
document the compliance status with Condition D.1.15, the Permittee shall
maintain records of the dates and results of the inspections.
Respondent failed to adequately perform and document the
semi-annual baghouse inspections for Day Bin 1 and Day Bin 2 from October 29, 2018 to April 12, 2022, in violation of Permit 39108
Conditions D.1.15 and D.1.16(g) and corresponding conditions in subsequent
permits.
h.
Pursuant
to Permit 40888 Condition D.8.7 and corresponding conditions in subsequent
permits, Respondent shall perform semi-annual inspections of the sock filter
controlling particulate from Bulk Bag Weigh Scale Hopper to verify they are
being operated and maintained in accordance with the manufacturer's
specifications.
Pursuant to Permit 40888 Condition D.8.8(b) and
corresponding conditions in subsequent permits, to document the compliance
status with Condition D.8.7, Respondent shall maintain records of the dates and
results of the inspections.
Respondent failed to adequately perform and document the
semi-annual sock filter inspections from the Bulk Bag Weigh Scale Hopper from
August 11, 2019 to April 12, 2022, in violation of
Permit 40888 Conditions D.8.7 and D.8.8(b) and corresponding conditions in
subsequent permits.
i.
Pursuant
to Part 70 Operating Permit No. 177-42267-00006 (“Permit 42267”) Condition
D.8.8 and corresponding conditions in subsequent permits, Respondent shall
perform semi-annual inspections of the Bulk Bag Weigh Scale Hopper sock filter
and the Transfer Conveyor baghouses controlling particulate from Bulk Bag Weigh
Scale Hopper and the Transfer Conveyor, to verify they are being operated and
maintained in accordance with the manufacturer's specifications.
Pursuant to Permit 42267 Condition D.8.9(d) and
corresponding conditions in subsequent permits, to document the compliance
status with Condition D.8.8, the Respondent shall maintain records of the dates
and results of the inspections of Bulk Bag Weigh Scale Hopper Sock Filter and
the Transfer Conveyor baghouses.
Respondent failed to adequately perform and document the
semi-annual baghouse inspections from the Transfer Conveyor System from August 23,
2021 to April 12, 2022, in violation of Permit 42267
Conditions D.8.8 and D.8.9(d) and corresponding conditions in subsequent
permits.
j.
Pursuant
to Permit 44878 Condition
D.6.1(a)(3) and 326 IAC 8-3-2 (Cold Cleaner Degreaser Control Equipment and
Operating Requirements), Respondent shall close the degreaser cover whenever
parts are not being handled in the degreaser.
During the inspection
on February 16, 2022, an
open degreaser cover was observed, in violation of Permit 44878 Condition
D.6.1(a)(3) and 326 IAC 8-3-2.
6.
Respondent
provided corrective action documentation on March 7, 2022, April 4, 2022, and May
4, 2022, which included updates to monitoring checklists and necessary repairs.
7.
Orders
of the Commissioner are subject to administrative review by the Office of
Environmental Adjudication under IC 4-21.5; however, in recognition of the settlement
reached, Respondent acknowledges notice
of this right and waives any right to administrative and judicial review of
this Agreed Order.
II. ORDER
1.
This Agreed Order shall be effective
(“Effective Date”) when it is approved by Complainant or Complainant’s delegate
and has been received by Respondent. This Agreed Order shall have no force or
effect until the Effective Date.
2.
Respondent shall comply with Part 70 Operating
Permit No. 177-44878-00006 unless superseded by a permit modification or
renewal.
3.
All submittals required by this Agreed Order,
unless IDEM notifies the Respondent otherwise in writing, shall be sent to:
Jennifer
Bailey, Senior Enforcement Case Manager
Office of Air Quality
Indiana
Department of Environmental Management
100 North
Senate Avenue
Indianapolis,
IN 46204-2251
Jbailey2@idem.in.gov
4.
Pursuant to IC 13-30-4-1, Respondent is
assessed and agrees to pay a civil penalty of Thirty-Four Thousand Four Hundred
Dollars ($34,400.00). Said penalty
amount shall be due and payable to the Environmental Management Special Fund
within thirty (30) days of the Effective Date; the thirtieth day being the “Due
Date.”
5.
Civil penalties are payable by check to the
“Environmental Management Special Fund.” Checks shall include the Case Number
of this action and shall be mailed to:
Indiana
Department of Environmental Management
Accounts
Receivable
IGCN, Room
1340
100 North
Senate Avenue
Indianapolis,
IN 46204
6.
In the event that the monies
due to IDEM pursuant to this Agreed Order are not paid on or before their Due
Date, Respondent shall pay interest on the unpaid balance at the rate
established by IC 24-4.6-1. The interest shall be computed as having accrued
from the Due Date until the date that Respondent pays any unpaid balance. Such
interest shall be payable to the Environmental Management Special Fund, and shall be payable to IDEM in the manner specified
in Paragraph 5, above.
7.
Signatories to this Agreed Order certify that
they are fully authorized to execute this Agreed Order and legally bind the
party they represent.
8.
This Agreed Order shall apply to and be binding
upon Respondent and all successors and assigns. Respondent shall provide a copy
of this Agreed Order, if in force, to any subsequent owners, successors, or
assigns before ownership rights are transferred.
9.
No change in ownership, corporate, or
partnership status of Respondent shall in any way alter the Respondent’s status
or responsibilities under this Agreed Order.
10.
Respondent shall ensure that all contractors,
firms, and other persons performing work under this Agreed Order comply with
the terms of this Agreed Order.
11.
In the event that any terms of
this Agreed Order are found to be invalid, the remaining terms shall remain in
full force and effect and shall be construed and enforced as if this Agreed
Order did not contain the invalid terms.
12.
This Agreed Order is not and shall not be
interpreted to be a permit or a modification of an existing permit. This Agreed
Order, and IDEM’s review or approval of any submittal made by Respondent pursuant
to this Agreed Order, shall not in any way relieve Respondent of the obligation
to comply with the requirements of any applicable permits or any applicable Federal
or State laws or regulations.
13.
Complainant does not, by its approval of this
Agreed Order, warrant or aver in any manner that Respondent’s compliance with
any aspect of this Agreed Order will result in compliance with the provisions
of any permit, order, or any applicable Federal or State law or regulation.
Additionally, IDEM or anyone acting on its behalf shall not be held liable for
any costs or penalties Respondent may incur as a result of
Respondent’s efforts to comply with this Agreed Order.
14.
Nothing in this Agreed Order shall prevent or
limit IDEM’s rights to obtain penalties or injunctive relief under any
applicable Federal or State law or regulation, except that IDEM may not, and
hereby waives its right to, seek additional civil penalties for the violations
specified in the NOV.
15.
Nothing in this Agreed Order shall prevent IDEM
or anyone acting on its behalf from communicating with the U.S. Environmental
Protection Agency (“U.S. EPA”) or any other agency or entity about any matters
relating to this enforcement action. IDEM or anyone acting on its behalf shall
not be held liable for any costs or penalties Respondent may incur as a result of such communications with the U.S. EPA or any
other agency or entity.
16.
This Agreed Order shall remain in effect until
Respondent has complied with all terms and conditions of this Agreed Order and
IDEM has issued a Resolution of Case letter to Respondent.
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TECHNICAL
RECOMMENDATION: |
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RESPONDENT: |
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Department
of Environmental Management |
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Johns Manville, Inc. |
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By: |
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By: |
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David
P. McIver, Chief |
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Printed: |
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Enforcement
Section |
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Title: |
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Office
of Air Quality |
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Date: |
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APPROVED
AND ADOPTED BY THE INDIANA DEPARTMENT OF ENVIRONMENTAL |
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MANAGEMENT THIS |
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DAY OF |
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2024. |
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For
the Commissioner: |
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Signed
on August 8, 2024 |
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Matthew Stuckey, Assistant
Commissioner |
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Office
of Air Quality Indiana
Department of Environmental Management |
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