STATE OF INDIANA

COUNTY OF MARION

)
)
)


SS:

BEFORE THE INDIANA DEPARTMENT
OF ENVIRONMENTAL MANAGEMENT

 

COMMISSIONER OF THE DEPARTMENT
OF ENVIRONMENTAL MANAGEMENT,

Complainant,

v.

United States Steel Corporation Gary Works,

Respondent.

)
)
)
)
)
)
)
)
)
)
)






Case No. 2020-27381-W

 

AGREED ORDER

 

Complainant and Respondent desire to settle and compromise this action without hearing or adjudication of any issue of fact or law, and consent to the entry of the following Findings of Fact and Order. Pursuant to Indiana Code (IC) 13-30-3-3, entry into the terms of this Agreed Order does not constitute an admission of any violation contained herein. Respondent's entry into this Agreed Order shall not constitute a waiver of any defense, legal or equitable, which Respondent may have in any future administrative or judicial proceeding, except a proceeding to enforce this order.

 

I. FINDINGS OF FACT

 

1.               Complainant is the Commissioner (Complainant) of the Indiana Department of Environmental Management (IDEM), a department of the State of Indiana created by IC 13-13-1-1.

 

2.               United States Steel Corporation Gary Works (Respondent) owns/operates a steel manufacturing and finishing facility located at One North Broadway, Gary, Lake County, Indiana (the Site).

 

3.               Respondent is authorized by its National Pollutant Discharge Elimination System (NPDES) Permit No. IN0000281 (the Permit), to discharge wastewater treated in accordance with the terms and conditions of the NPDES Permit into the Grand Calumet River and Lake Michigan, via multiple Outfalls.

 

4.               IDEM has jurisdiction over the parties and the subject matter of this action pursuant to IC 13-30-3.

 

5.               Pursuant to IC 13-30-3-3, IDEM issued a Notice of Violation (NOV) via Certified Mail/personal service to:

 

Alexis Piscitelli

Corporation Service Company

Senior Director of Environmental

Registered Agent

U.S. Steel – Gary Works Facility

United States Steel Corporation

1 North Broadway

135 North Pennsylvania Street, Suite 1610

Gary, Indiana 46402

Indianapolis, Indiana 46204

 

6.               During an investigation conducted by a representative of IDEM, violations were found, as described below.

 

7.               327 Indiana Administrative Code (IAC) 5-2-8(1) states the permittee shall comply with all terms and conditions of the Permit. Any permit noncompliance constitutes a violation of the Clean Water Act and Indiana Code (IC) 13 and is grounds for enforcement action by IDEM.

 

8.               Pursuant to Part I.A of the Permit, the permittee is required to comply with the monitoring requirements contained in the Permit, including effluent limitations.

 

Discharge Monitoring Reports (DMRs) and Monthly Reports of Operation (MROs) submitted by Respondent for the period of November 2018 through October 2020 revealed violations of effluent limitations contained in Part I.A of the Permit as follows:

 

A.         Outfall 018 – The annual average concentration limitation for Mercury was exceeded during December 2019, February 2020, April 2020, June 2020, August 2020, and October 2020.

B.         Outfall 019 – The annual average concentration limitation for Mercury was exceeded during December 2019, February 2020, April 2020, June 2020, August 2020, and October 2020.

C.         Outfall 035 – The maximum daily average Thermal Discharge limitation was exceeded during November 2019.

D.         Outfall 607 – The maximum daily concentration limitation for Oil and Grease was exceeded during January 2020, February 2020, and May 2020.

E.         Outfall 608 – The Cyanide quarterly sample for January 2020 through March 2020 failed to be collected and analyzed.

 

Respondent failed to comply with the effluent limitations from Outfall 018, Outfall 019, Outfall 035, Outfall 607, and Outfall 608 contained in the Permit, in violation of Part I.A of the Permit.

 

9.               Pursuant to 327 IAC 5-2-2, any discharge of pollutants into waters of the state as a point source discharge is prohibited unless in conformity with a valid NPDES permit obtained prior to the discharge.

 

Respondent reported the following events that do not conform with the Permit as documented by IDEM in Inspection Summary Letters dated January 21, March 11, and April 14, 2021:

 

a.       On June 25, 2018, Respondent discharged wastewater from a pump station designated as GW-10 to the Grand Calumet River and reported the discharge to IDEM on July 2, 2018.

b.       On November 27, 2019, flooding from an intake line occurred and flood waters were discharged from Outfall 018 and Outfall 019. Respondent reported sheening and turbid discharges at Outfall 019, and the discharges from Outfalls 018 and 019 contained pollutants, including Mercury, in amounts sufficient to be deleterious.

c.       On February 5, 2020, approximately 80,000 gallons of water from the Quelle Basic Oxygen Process (QBOP) shop air scrubber recycle system was released due to a break in an above ground recycle system pipe, which resulted in a discharge of an unknown volume of water via Outfall 021.

d.       On May 23, 2020, Respondent discharged wastewater from a pump station designated as GW-10 to the Grand Calumet River and reported the discharge to IDEM on January 19, 2021.

 

Each of the above is in violation of 327 IAC 5-2-2.

 

10.           Pursuant to IC 13-18-4-5, a person may not: (1) throw, run, drain, or otherwise dispose; or (2) cause, permit, or suffer to be thrown, run, drained, allowed to seep, or otherwise disposed; into any of the streams or waters of Indiana any organic or inorganic matter that causes or contributes to a polluted condition of any of the streams or waters of Indiana.

 

Pursuant to IC 13-30-2-1(1), it is unlawful for any person to discharge, emit, cause or allow any contaminant or waste, including any noxious odor, either alone or in combination with contaminants from other sources in the environment in any form that causes or would cause pollution that violates or would violate rules, standards, or discharge or emission requirements adopted by the appropriate board under the environmental management laws.

 

Pursuant to 327 IAC 2-1-6(a)(1) and Part I.B of the Permit, all surface waters at all times and at all places, including the mixing zone, shall meet the minimum conditions of being free from substances, materials, floating debris, oil or scum attributable to municipal, industrial, agricultural, and other land use practices or other discharges that do any of the following:

 

a.       will settle to form putrescent or otherwise objectionable deposits;

b.       are in amounts sufficient to be unsightly or deleterious;

c.       produce color, visible oil sheen, odor, or other conditions in such degree as to create a nuisance;

d.       are in concentrations or combinations that will cause or contribute to the growth of aquatic plants or algae to such degree as to create a nuisance, be unsightly, or otherwise impair the designated uses;

e.       are in amounts sufficient to be acutely toxic to, or to otherwise severely injure or kill aquatic life, other animals, plants, or humans.

 

Respondent reported the following events as documented by IDEM in Inspection Summary Letters dated January 21, February 3, August 14, 2020, and April 14, 2021:

 

a.               On November 27, 2019, flooding from an intake line occurred and flood waters were discharged from Outfall 018 and Outfall 019. Respondent reported sheening and turbid discharges at Outfall 019, and the discharges from Outfalls 018 and 019 contained pollutants, including Mercury, in amounts sufficient to be deleterious to aquatic life.

b.               On December 19, 2019, the blowers at the Environmental Treatment Facility (ETF) failed and Respondent failed to promptly halt the discharge from the ETF resulting in the discharge of wastewater via Outfall 015 that was insufficiently treated, particularly for benzene.

c.               On July 30, 2020, a loss of solids occurred, which discharged through Outfall 030 and Outfall 028. According to Respondent, the likely cause of the solids loss was a surge of wastewater from the Basic Oxygen Process (BOP) shop.

d.               On March 17, 2021, IDEM personnel observed a visible sheen at Outfall 032. Respondent personnel collected a grab sample of the discharge of Outfall 032 at the time and deployed an absorbent boom. Respondent personnel reported that the Outfall 032 discharge, itself, did not contain a sheen.

 

Each of the above is in violation of IC 13-18-4-5, IC 13-30-2-1(1), 327 IAC 2-1-6(a)(1), and Part I.B of the Permit.

 

11.           Pursuant to Part II.B.1 of the Permit, the permittee shall at all times maintain in good working order and efficiently operate all facilities and systems for the collection and treatment which are installed or used by the permittee and which are necessary for achieving compliance with the terms and conditions of the Permit.

 

In Inspection Summary Letters dated February 3, March 11, and August 14, 2020; IDEM staff documented Respondent’s self-reported equipment failures and failures to efficiently operate the facility to achieve compliance with the terms and conditions of the Permit; in violation of Part II.B.1 of the Permit.

 

12.           Pursuant to 327 IAC 5-2-8(3) and Part II.A.2 of the Permit, the permittee shall take all reasonable steps to minimize or correct any adverse impact on the environment resulting from noncompliance with the Permit.

 

Respondent failed to promptly halt the discharge after the failure of the blowers triggered two different alarms on December 19, 2019, that were unacknowledged by the on-site operator, in violation of 327 IAC 5-2-8(3) and Part II.A.2 of the Permit.

 

13.           On January 21, February 3, March 11, August 14, 2020, and April 14, 2021, IDEM sent Inspection Summary Letters to Respondent outlining violations at the facility. The letters required a response detailing actions taken to correct the violations. IDEM received responses to the letters explaining compliance actions Respondent took or would take to address the violations.

 

14.           A Settlement Conference was held July 27, 2021, to discuss the NOV. Following the Settlement Conference, Respondent submitted a response to the NOV on August 16, 2021, including detailed actions that have already been taken by the Respondent to address the violations cited in the NOV.

 

15.           On May 6, 2021, Respondent filed a Petition for Administrative Review with the Office of Environmental Adjudication (OEA) appealing IDEM’s April 22, 2021, issuance of the renewed Permit. In its Petition, Respondent claims that the GW-10 emergency overflow should be included in the Permit as a permitted discharge. The appeal is still pending before OEA under Cause No. 21-W-J-5143.

 

16.           Orders of the Commissioner are subject to administrative review by the Office of Environmental Adjudication under IC 4-21.5; however, in recognition of the settlement reached, Respondent acknowledges notice of this right and waives any right to administrative and judicial review of this Agreed Order.

 

II. ORDER

 

1.               This Agreed Order shall be effective (Effective Date) when it is adopted by Complainant or Complainant’s delegate (as evidenced by signature), and the adopted Agreed Order has been received by Respondent. This Agreed Order shall have no force or effect until the Effective Date. In addition to addressing the violations cited in Paragraphs 8 through 12 of the Findings of Fact above, this Agreed Order also addresses any additional violations of these same rules that may have occurred subsequent to the issuance of the NOV and prior to the Effective Date.

 

2.               Respondent shall comply with rules and statutes listed in the findings above at issue.

 

 

3.               Within 30 days of the final resolution of Cause No. 21-W-J-5143, Respondent shall complete either A or B below:

 

A.    Develop and submit to IDEM for approval a Compliance Plan (CP) which identifies actions that Respondent will take to achieve and maintain compliance with its Permit, specifically including the actions Respondent will take to evaluate and implement eliminating bypasses at GW-10. The CP shall include an implementation and completion schedule, including specific milestone dates. Respondent shall notify IDEM in writing of variations to the approved CP.

 

B.    Notify the Enforcement Case Manager in writing that the resolution of Cause No. 21-W-J-5143 obviates the need to eliminate bypasses at the GW-10 emergency overflow. The notice shall provide documentation to support Respondent’s position. IDEM shall notify Respondent in writing whether or not a CP is required.

 

4.               After either completion of the work required pursuant to the approved CP or receipt of IDEM’s notice that a CP is not required, Respondent shall demonstrate 6 consecutive months of compliance (Compliance Demonstration) with the terms and conditions of the Permit.

 

5.               In the event that violation(s) occur during the Compliance Demonstration, within 30 days of the violation, Respondent shall develop and submit to IDEM, for approval, an Additional Action Plan (AAP) which identifies the additional actions that Respondent will take to achieve and maintain compliance with the terms and conditions of the Permit. The AAP, if required, shall include an implementation and completion schedule, including specific milestone dates.

 

6.               The plans required by Order Paragraphs 3 and 5 are subject to IDEM approval. In the event IDEM determines that any plan or any modified plan submitted by Respondent is deficient or otherwise unacceptable, Respondent shall revise and resubmit the plan to IDEM in accordance with IDEM’s notice. After three submissions of such plan by Respondent, IDEM may seek civil enforcement of this Order.

 

7.               Respondent, upon receipt of written notification from IDEM, shall immediately implement the approved plan(s) and adhere to the milestone dates therein. The approved CP and AAP, if required, shall be incorporated into the Agreed Order and shall be deemed an enforceable part thereof.

 

Following completion of the actions included in the AAP, the 6-month Compliance Demonstration, as specified in Paragraph 4 above, will re-start. Failure to achieve compliance at the conclusion of work under an AAP may subject Respondent to additional enforcement action.

 

8.       Beginning with the first calendar quarter following IDEM’s approval of the CP or AAP, if required, Respondent shall submit to IDEM a written progress report within 10 days of the end of each calendar quarter, which identifies the compliance actions implemented during each quarter ending on March 31st, June 30th, September 30th, and December 31st until completion of the CP or AAP.

 

9.               Beginning on the Effective Date and continuing until the successful completion of the Compliance Demonstration, Respondent shall maintain in good working order and efficiently operate all facilities and systems (and related appurtenances) for collection and treatment which are installed or used by Respondent and which are necessary for achieving compliance with the terms and conditions of the Permit in accordance with 327 IAC 5-2-8(8).

 

10.           All submittals required by this Agreed Order, unless Respondent is notified otherwise in writing by IDEM, shall be sent to:

 

Amari Farren, Enforcement Case Manager

Office of Water Quality – IGCN 1255

Indiana Department of Environmental Management

100 North Senate Avenue

Indianapolis, IN 46204-2251

 

11.           Respondent is assessed and agrees to pay a civil penalty of One Hundred Eighty-Nine Thousand Four Hundred Dollars ($189,400). Said penalty amount shall be due and payable to the “Environmental Management Special Fund” within 30 days of the Effective Date, the 30th day being a “Due Date.”

 

12.           In the event the terms and conditions of the following paragraphs are violated, IDEM may assess and Respondent shall pay the corresponding stipulated penalty:

 

Paragraph

Violation

Stipulated Penalty

3

Failure to comply with this paragraph.

$250 per week late, or part thereof.

4

For violations of terms and conditions of the Permit during the Compliance Demonstration.

$400 per violation

5

Failure to submit the AAP, if required, within the given time period.

$500 per week late, or part thereof.

6

Failure to modify the CP and/or AAP, if required, within the given time period.

$500 per week late, or part thereof.

7

Failure to meet and/or implement any milestone date set forth in the approved CP or AAP.

$500 per week late, or part thereof.

8

Failure to submit to IDEM a written progress report, if required, within 10 days of each calendar quarter.

$150 per week late, or part thereof.

9

Failure to operate wastewater treatment facilities as effectively as possible through the Compliance Demonstration.

$200 per violation.

 

13.           Stipulated penalties shall be due and payable no later than the 30th day after Respondent receives written notice that IDEM has determined a stipulated penalty is due, the 30th day being a “Due Date.” IDEM may notify Respondent at any time that a stipulated penalty is due. Failure to notify Respondent in writing in a timely manner of a stipulated penalty assessment shall not waive IDEM’s right to collect such stipulated penalty or preclude IDEM from seeking additional relief against Respondent for violation of this Agreed Order. Neither assessment nor payment of stipulated penalties shall preclude IDEM from seeking additional relief against Respondent for a violation of this Agreed Order. Such additional relief includes any remedies or sanctions available pursuant to Indiana law, including, but not limited to, civil penalties pursuant to IC 13-30-4.

 

14.           Civil and stipulated penalties are payable by check to the “Environmental Management Special Fund.” Checks shall include the Case Number 2020-27381-W of this action and shall be mailed to:

 

Indiana Department of Environmental Management

Accounts Receivable

IGCN, Room 1340

100 North Senate Avenue

Indianapolis, Indiana 46204

 

15.           This Agreed Order shall apply to and be binding upon Respondent, its successors and assigns. Respondent’s signatories to this Agreed Order certify that they are fully authorized to execute this Agreed Order and legally bind the party they represent. No change in ownership, corporate, or partnership status of Respondent shall in any way alter its status or responsibilities under this Agreed Order.

 

16.           In the event that the monies due to IDEM pursuant to this Agreed Order are not paid on or before their Due Date, Respondent shall pay interest on the unpaid balance and any accrued interest at the rate established by IC 24-4.6-1. The interest shall be computed as having accrued from the Due Date until the date that Respondent pays any unpaid balance. The interest shall continue to accrue on the first of each month until the civil penalty and any interest accrued are paid in full. Such interest shall be payable to the “Environmental Management Special Fund,” and shall be payable to IDEM in the manner specified above.

 

17.           In the event that any terms of this Agreed Order are found to be invalid, the remaining terms shall remain in full force and effect and shall be construed and enforced as if this Agreed Order did not contain the invalid terms.

 

18.           Respondent shall provide a copy of this Agreed Order, if in force, to any subsequent owners or successors before ownership rights are transferred. Respondent shall ensure that all contractors, firms and other persons performing work under this Agreed Order comply with the terms of this Agreed Order.

 

19.           This Agreed Order is not and shall not be interpreted to be a permit or a modification of an existing permit. This Agreed Order, and IDEM’s review or approval of any submittal made by Respondent pursuant to this Agreed Order, shall not in any way relieve Respondent of its obligation to comply with the requirements of its applicable permits or any applicable Federal or State law or regulation.

 

20.           Complainant does not, by his approval of this Agreed Order, warrant or aver in any manner that Respondent’s compliance with any aspect of this Agreed Order will result in compliance with the provisions of any permit, order, or any applicable Federal or State law or regulation. Additionally, IDEM or anyone acting on its behalf shall not be held liable for any costs or penalties Respondent may incur as a result of Respondent’s efforts to comply with this Agreed Order.

 

21.           Nothing in this Agreed Order shall prevent or limit IDEM’s rights to obtain penalties or injunctive relief under any applicable Federal or State law or regulation, except that IDEM may not, and hereby waives its right to, seek additional civil penalties for the same violations specified in the Notice of Violation.

 

22.           Nothing in this Agreed Order shall prevent IDEM (or anyone acting on its behalf) from communicating with the United States Environmental Protection Agency (US EPA) or any other agency or entity about any matters relating to this enforcement action. IDEM or anyone acting on its behalf shall not be held liable for any costs or penalties Respondent may incur as a result of such communications with the US EPA or any other agency or entity.

 

23.           This Agreed Order shall remain in effect until Respondent has complied with the terms and conditions of this Agreed Order and IDEM issues a Resolution of Case (close out) letter to Respondent.

 

REMAINDER OF PAGE INTENTIONALLY LEFT BLANK.

 

TECHNICAL RECOMMENDATION:

RESPONDENT:

Department of Environmental Management

United States Steel Corporation Gary Works

 

By: __________________________

By: ________________________

Amari Farren, Chief

 

Water Enforcement Section

 

Surface Water, Operations &

Printed: _____________________

Enforcement Branch

 

Office of Water Quality

Title: _______________________

 

 

Date: ________________________

Date: _______________________

 

 

COUNSEL FOR RESPONDENT:

 

 

 

By: ________________________

 

 

 

Date: ______________________

 

APPROVED AND ADOPTED BY THE INDIANA DEPARTMENT OF ENVIRONMENTAL

MANAGEMENT THIS ___________ DAY OF ________________, 20___.

 

 

For the Commissioner:

 

 

Signed on November 16, 2021

 

Martha Clark Mettler

 

Assistant Commissioner

 

Office of Water Quality