STATE OF INDIANA

COUNTY OF MARION

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BEFORE THE INDIANA DEPARTMENT
OF ENVIRONMENTAL MANAGEMENT

 

COMMISSIONER OF THE DEPARTMENT
OF ENVIRONMENTAL MANAGEMENT,

Complainant,

v.

Grain Processing Corporation,

Respondent.

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Case No. 2014-22524-A




 

 

AGREED ORDER

 

Complainant and Respondent desire to settle and compromise this action without hearing or adjudication of any issue of fact or law, and consent to the entry of the following Findings of Fact and Order.  Pursuant to IC 13-30-3-3, entry into the terms of this Agreed Order does not constitute an admission of any violation contained herein.  Respondent's entry into this Agreed Order shall not constitute a waiver of any defense, legal or equitable, which Respondent may have in any future administrative or judicial proceeding, except a proceeding to enforce this order.

 

I.  FINDINGS OF FACT

 

1.               Complainant is the Commissioner (“Complainant”) of the Indiana Department of Environmental Management (“IDEM”), a department of the State of Indiana created by Indiana Code (“IC”) 13-13-1-1.

 

2.               Respondent is  Grain Processing Corporation (“Respondent”), which owns/operates the stationary corn processing facility with Plant ID No T027-00046, located at 1443 South 300 West in Washington, Daviess County, Indiana (the “Site”).

 

3.               IDEM has jurisdiction over the parties and the subject matter of this action.

 

4.               Pursuant to IC 13-30-3-3, IDEM issued a Notice of Violation (“NOV”) via Certified Mail on December 15, 2014 to:

 

James Crowder, President

CT Corporation System, Registered Agent

Grain Processing Corporation

251 E. Ohio St., Suite 1100

1600 Oregon St.

Indianapolis, IN  46204

Muscatine, IA  52761

 

 

5.               This plant is a stationary corn processing facility that has been permitted since October 19, 2007.

 

6.               During an investigation including an inspection on May 8, 2014 conducted by a representative of IDEM, the following violations were found:

 

a.       Pursuant to 326 IAC 2-7-6 and the following conditions of Permit No. T027-14200-00046 and subsequent modifications, the Permittee shall perform instrument calibration at least once every six (6) months.

 

Respondent failed to perform calibration of instruments every six months from October 2012 through January 2014, in violation of 326 IAC 2-7-6 and the following conditions of Permit No. T027-14200-00046 and subsequent modifications.

 

Permit Condition Violated

Unit

Instrument(s)

D.4.13(c)

 wet scrubber FPC12, FPC13

pH meter

D. 4.14(c)

baghouse FPC10

pressure drop

D.9.7(d)

Scrubber FPC39

pressure drop

D.2.5(e)

scrubber FPC06 

pressure instruments 

D.3.7(f)

scrubber FPC07 and FPC27

pressure instruments 

D.7.6(f)

baghouse APC28 and APC95

flow meters

D.8.9(c)

baghouse SP44b

pressure instruments

D.8.9(c)

    baghouse MPC42 and dust collector MPC43

pressure instruments

 

Respondent submitted all above calibration records by May 20, 2014.

 

b.       Pursuant to the following conditions of Title V Permit No. T027-14200-00046 and subsequent modifications, the Permittee shall perform corrective actions in response to excursions or exceedances.

 

Respondent failed to consistently take corrective actions as required for monitoring excursions between January 1, 2013 – March 31, 2014, in violation of the following conditions of Permit No. T027-14200-00046 and subsequent modifications.

 

Permit Condition Violated

Emission Unit

Daily Monitoring requirement

D.1.6 (c)

baghouses FPC05

pressure drop

D.2.5(b)

scrubber FPC06

pH of the scrubbing liquid,

D.4.12(c)

RTO FPC34A/B

duct pressure

 D.4.13(b)(2)

baghouses FPC13

pressure drop

D.4.10(c)

RTO FPC34A/B

temperature

D.4.14(b) 

baghouses FPC18 and FPC20

pressure drop

D.8.9(b)

baghouse/dust collector SPC44

pressure drop

D.9.7(b)

scrubber MPC39

pressure drop

 

Respondent has implemented a constant review and audit system which has decreased the deviations over 95 percent in the past 2 years.

 

c.       Pursuant to 326 IAC 2-7-6 and the following conditions of Title V Permit No. T027-14200-00046 and subsequent modifications, the Permittee shall perform the following compliance monitoring at least once per day.

 

Respondent failed to perform required daily monitoring sporadically between January 1, 2013 – March 31, 2014, in violation of 326 IAC 2-7-6 and the following conditions of permit T027-14200-00046 and subsequent modifications.  

 

Permit Condition Violated

Emission Unit

Daily Monitoring requirement

D.1.8(b)

baghouses CPC01 and FPC05

pressure drop

D.2.6(a)

scrubber FPC06

pH, pressure drop and flow rate

D.3.8(b)

scrubber FPC07 and FPC27

pH, pressure drop and flow rate

D.4.17(d)

scrubber APC40

supply water pressure

D.4.17(e)

RTO FPC34A/B

duct pressure

D.4.17(f)

scrubbers FPC12 and FPC13

Duct pressure, pH, pressure drop and flow rate

D.4.17(g)

baghouses FPC20

pressure drop

D.6.10(a)

baghouses FPC28

pressure drop

D.7.13(a)

scrubbers APC29, APC95 and APC96

pressure drop and scrubbant flow rate

D.1.5(A)

  FPC01 

visible emission

D.1.5(b)

  FPC05 

visible emission

D.3.6(a)

  FPC07 

visible emission

D.3.6(b)

  FPC27 

visible emission

D.4.15(a)

  FPC34a/b, FPC20 

visible emission

D.10.10(a)

 UP52 

visible emission

D.11.7(a)

  UP51 

visible emission

 

Respondent has implemented a constant review and audit system which has decreased the deviations over 95 percent in the past 2 years.

 

7.               In recognition of the settlement reached, Respondent waives any right to administrative and judicial review of this Agreed Order.

 

II.  ORDER

 

1.               This Agreed Order shall be effective (“Effective Date”) when it is approved by Complainant or Complainant’s delegate, and has been received by Respondents.  This Agreed Order shall have no force or effect until the Effective Date.

 

2.               Respondent shall comply with all statutes, rules, and permit conditions listed in the findings here and/or above at issue.

 

3.               All submittals required by this Agreed Order, unless Respondent is notified otherwise in writing by IDEM, shall be sent to:

 

Tammy Haug, Compliance and Enforcement Manager

Indiana Department of Environmental Management

Southwest Regional Office

P. O. Box 128

Petersburg, IN 47567-0128

 

4.               Respondent is assessed and agrees to pay a civil penalty of Thirty Thousand Dollars ($30,000).  Said penalty amount shall be due and payable to the Environmental Management Special Fund within thirty (30) days of the Effective Date; the 30th day being the “Due Date”.

 

5.               Civil and stipulated penalties are payable by check to the “Environmental Management Special Fund.” Checks shall include the Case Number of this action and shall be mailed to:

 

IDEM Office of Legal Counsel

IGCN, Rm N1307

100 North Senate Avenue

Indianapolis, IN 46204-2251

 

6.               This Agreed Order shall apply to and be binding upon Respondent and its successors and assigns. Respondent’s signatories to this Agreed Order certify that they are fully authorized to execute this Agreed Order and legally bind the party they represent.  No change in ownership, corporate, or partnership status of Respondent shall in any way alter its status or responsibilities under this Agreed Order.

 

7.               In the event that the monies due to IDEM pursuant to this Agreed Order are not paid on or before their Due Date, Respondent shall pay interest on the unpaid balance at the rate established by IC 24-4.6-1.  The interest shall be computed as having accrued from the Due Date until the date that Respondent pays any unpaid balance.  Such interest shall be payable to the Environmental Management Special Fund, and shall be payable to IDEM in the manner specified in Paragraph 5, above.

 

8.               In the event that any terms of this Agreed Order are found to be invalid, the remaining terms shall remain in full force and effect and shall be construed and enforced as if this Agreed Order did not contain the invalid terms.

 

9.               Respondent shall provide a copy of this Agreed Order, if in force, to any subsequent owners or successors before ownership rights are transferred.  Respondent shall ensure that all contractors, firms and other persons performing work under this Agreed Order comply with the terms of this Agreed Order.

 

10.           This Agreed Order is not and shall not be interpreted to be a permit or a modification of an existing permit.  This Agreed Order, and IDEM’s review or approval of any submittal made by Respondent pursuant to this Agreed Order, shall not in any way relieve Respondent of their obligation to comply with the requirements of their applicable permit or any applicable Federal or State law or regulation.

 

11.           Complainant does not, by its approval of this Agreed Order, warrant or aver in any manner that Respondent’s compliance with any aspect of this Agreed Order will result in compliance with the provisions of any permit, order, or any applicable Federal or State law or regulation.  Additionally, IDEM or anyone acting on its behalf shall not be held liable for any costs or penalties Respondent may incur as a result of Respondent’s efforts to comply with this Agreed Order.

 

12.           Nothing in this Agreed Order shall prevent or limit IDEM’s rights to obtain penalties or injunctive relief under any applicable Federal or State law or regulation, except that IDEM may not, and hereby waives its right to, seek additional civil penalties for the same violations specified in the NOV.

 

13.           Nothing in this Agreed Order shall prevent IDEM or anyone acting on its behalf from communicating with the EPA or any other agency or entity about any matters relating to this enforcement action.  IDEM or anyone acting on its behalf shall not be held liable for any costs or penalties Respondents may incur as a result of such communications with the EPA or any other agency or entity.

 

14.           This Agreed Order shall remain in effect until IDEM issues a Resolution of Case letter to Respondent.

 

 

TECHNICAL RECOMMENDATION:

 

RESPONDENT:

Department of Environmental Management

 

Grain Processing Corporation

 

 

 

By:

 

 

By:

 

 

Lynne J. Sullivan, Chief

 

Printed:

 

 

Compliance and Enforcement Section 2

 

Title:

 

 

Office of Air Quality

 

 

 

Date:

 

 

Date:

 

 

 

 

 

 

 

 

 

 

 

COUNSEL FOR RESPONDENT:

 

 

 

 

 

 

 

 

 

By:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Date:

 

 

 

 

 

 

APPROVED AND ADOPTED BY THE INDIANA DEPARTMENT OF ENVIRONMENTAL

MANAGEMENT THIS

 

DAY OF

 

, 2015.

 

 

For the Commissioner

 

 

 

Signed on April 10, 2015

 

Keith Baugues, Assistant Commissioner

 

Office of Air Quality

 

Indiana Department of Environmental Management