STATE OF INDIANA

COUNTY OF MARION

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BEFORE THE INDIANA DEPARTMENT
OF ENVIRONMENTAL MANAGEMENT

 

COMMISSIONER OF THE DEPARTMENT
OF ENVIRONMENTAL MANAGEMENT,

Complainant,

v.

Harrison Steel Castings Company,

Respondent.

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Case No.
2012-20673-A




 

 

AGREED ORDER

 

Complainant and Respondent desire to settle and compromise this action without hearing or adjudication of any issue of fact or law, and consent to the entry of the following Findings of Fact and Order.  Pursuant to IC 13-30-3-3, entry into the terms of this Agreed Order does not constitute an admission of any violation contained herein.  Respondent's entry into this Agreed Order shall not constitute a waiver of any defense, legal or equitable, which Respondent may have in any future administrative or judicial proceeding, except a proceeding to enforce this order.

 

I.  FINDINGS OF FACT

 

1.            Complainant is the Commissioner (“Complainant”) of the Indiana Department of Environmental Management (“IDEM”), a department of the State of Indiana created by Indiana Code (“IC”) 13-13-1-1.

 

2.            Respondent is Harrison Steel Castings Company (“Respondent”), which owns and operates the steel and ductile iron castings plant with Plant I.D. No. 045-00002, located at 900 North Mound Street in Attica, Fountain County, Indiana (“Site”).

 

3.            IDEM has jurisdiction over the parties and the subject matter of this action.

 

4.            Pursuant to IC 13-30-3-3, IDEM issued a Notice of Violation (“NOV”) in conjunction with this Agreed Order.

 

5.            Respondent reported operation of electric arc furnace EAF3 without the use of baghouse DC5 from approximately noon on Tuesday, September 6, 2011, through approximately 6:00 p.m. on Wednesday, September 7, 2011 ("Reported Period").

 

6.            The following violations were found:

 

a.         Pursuant to 40 CFR 63.7690(a)(1) (National Emission Standards for Hazardous Air Pollutants (NESHAP) for Iron and Steel Foundries - Emissions Limitations), included in Condition E.1.2 and Attachment A of Part 70 Operating Permit 045-27817-00002, EAF3 shall comply with either the 0.005 grains of PM per dry standard cubic foot (gr/dscf) limit or the 0.0004 gr/dscf of total metal HAP limit.

 

Respondent has demonstrated compliance with the PM limit for EAF3 only with the use of baghouse DC5.  Operation of EAF3 without baghouse DC5 for the Reported Period was in violation of 40 CFR 63.7690(a)(1) and Condition E.1.2 and Attachment A of Operating Permit 045-27817-00002.

 

b.         Pursuant to 40 CFR 63.7710(a) (NESHAP for Iron and Steel Foundries - Operation and Maintenance Requirements), included in Condition E.1.2 and Attachment A of Part 70 Operating Permit Number 045-27817-00002, Respondent must always operate and maintain the iron and steel foundry, including air pollution control and monitoring equipment, in a manner consistent with good air pollution control practices for minimizing emissions.

Particulate matter and total metal HAP emissions from EAF3 are minimized by the use of baghouse DC5.  Operation of EAF3 without baghouse DC5 for the Reported Period was in violation of 40 CFR 63.7710(a) and Condition E.1.2 and Attachment A of Operating Permit 045-27817-00002.

 

c.         Pursuant to 40 CFR 63.7710(b) (NESHAP for Iron and Steel Foundries - Operation and Maintenance Requirements), included in Condition E.1.2 and Attachment A of Part 70 Operating Permit Number 045-27817-00002, Respondent must prepare and operate at all times according to a written operation and maintenance plan for each capture and collection system and control device for an emissions source subject to a PM, metal HAP emissions limit in §63.7690(a).

 

Respondent's Comprehensive Operation & Maintenance Plan (O & M Plan) states "The operations subject to the O&M Plan requirements are the three melt furnaces identified as EAF2, EAF3, and EAF4, controlled by Dust Collectors DC4, DC5, and DC40."  Operation of EAF3 without baghouse DC5 for the Reported Period was in violation of 40 CFR 63.7710(b) and Condition E.1.2 and Attachment A of Operating Permit 045-27817-00002.

 

7.            In recognition of the settlement reached, Respondent waives any right to administrative and judicial review of this Agreed Order.

 

II.  ORDER

 

1.            This Agreed Order shall be effective (“Effective Date”) when it is approved by Complainant or Complainant’s delegate, and has been received by Respondent.  This Agreed Order shall have no force or effect until the Effective Date.

 

2.            Respondent shall comply with permit condition E.1.2 and Attachment A of Part 70 Operating Permit 045-27817-00002.

 

3.            Within 45 days of the Effective Date, Respondent shall revise the Operation and Maintenance Plan to specify that, except for emergency situations as provided for in permit condition B.11, electric arc furnace EAF3 shall not be operated without the use of the corresponding capture and collection system and baghouse DC5.  Within sixty (60) days of the Effective Date, Respondent shall submit documentation of completion of the revision.

 

4.            All submittals required by this Agreed Order, unless Respondent is notified otherwise in writing by IDEM, shall be sent to:

 

Vickie Cordell, Compliance and Enforcement Manager

Compliance and Enforcement Branch – Mail Code 61-53

Indiana Department of Environmental Management

100 North Senate Avenue

Indianapolis, IN 46204-2251

 

5.            Respondent is assessed and agrees to pay a civil penalty of Ten Thousand Nine Hundred Thirty Seven Dollars and Fifty Cents ($10,937.50).  Said penalty amount shall be due and payable to the Environmental Management Special Fund within thirty (30) days of the Effective Date; the 30th day being the “Due Date”.

 

6.            In the event the terms and conditions of the following paragraphs are violated, Complainant may assess and Respondent shall pay a stipulated penalty in the following amount:

 

Paragraph

Violation

Stipulated Penalty

3

Failure to submit documentation

in the time frame required

$500 per week

or part thereof

 

7.            Stipulated penalties shall be due and payable no later than the 30th day after Respondent receives written notice that Complainant has determined a stipulated penalty is due; the 30th day being the “Due Date”.  Complainant may notify Respondent at any time that a stipulated penalty is due.  Failure to notify Respondent in writing in a timely manner of a stipulated penalty assessment shall not waive Complainant’s right to collect such stipulated penalty or preclude Complainant from seeking additional relief against Respondent for violation of this Agreed Order.  Neither assessment nor payment of stipulated penalties shall preclude Complainant from seeking additional relief against Respondent for a violation of this Agreed Order; such additional relief includes any remedies or sanctions available pursuant to Indiana law, including, but not limited to, civil penalties pursuant to IC 13-30-4.

 

8.            Civil and stipulated penalties are payable by check to the “Environmental Management Special Fund.”  Checks shall include the Case Number of this action and shall be mailed to:

 

Indiana Department of Environmental Management

Cashier – Mail Code 50-10C

100 North Senate Avenue

Indianapolis, IN 46204-2251

 

9.            This Agreed Order shall apply to and be binding upon Respondent and its successors and assigns.  Respondent’s signatories to this Agreed Order certify that they are fully authorized to execute this Agreed Order and legally bind the party they represent.  No change in ownership, corporate, or partnership status of Respondent shall in any way alter its status or responsibilities under this Agreed Order.

 

10.         In the event that the monies due to IDEM pursuant to this Agreed Order are not paid on or before their Due Date, Respondent shall pay interest on the unpaid balance at the rate established by IC 24-4.6-1.  The interest shall be computed as having accrued from the Due Date until the date that Respondent pays any unpaid balance.  Such interest shall be payable to the Environmental Management Special Fund, and shall be payable to IDEM in the manner specified in Paragraph 6, above.

 

11.         In the event that any terms of this Agreed Order are found to be invalid, the remaining terms shall remain in full force and effect and shall be construed and enforced as if this Agreed Order did not contain the invalid terms.

 

12.         Respondent shall provide a copy of this Agreed Order, if in force, to any subsequent owners or successors before ownership rights are transferred.  Respondent shall ensure that all contractors, firms and other persons performing work under this Agreed Order comply with the terms of this Agreed Order.

 

13.         This Agreed Order is not and shall not be interpreted to be a permit or a modification of an existing permit.  This Agreed Order, and IDEM’s review or approval of any submittal made by Respondent pursuant to this Agreed Order, shall not in any way relieve Respondent of its obligation to comply with the requirements of its applicable permits or any applicable Federal or State law or regulation.

 

14.         Complainant does not, by its approval of this Agreed Order, warrant or aver in any manner that Respondent’s compliance with any aspect of this Agreed Order will result in compliance with the provisions of any permit, order, or any applicable Federal or State law or regulation.  Additionally, IDEM or anyone acting on its behalf shall not be held liable for any costs or penalties Respondent may incur as a result of Respondent’s efforts to comply with this Agreed Order.

 

15.         Nothing in this Agreed Order shall prevent or limit IDEM’s rights to obtain penalties or injunctive relief under any applicable Federal or State law or regulation, except that IDEM may not, and hereby waives its right to, seek additional civil penalties for the same violations specified in the NOV.

 

16.         Nothing in this Agreed Order shall prevent IDEM or anyone acting on its behalf from communicating with the EPA or any other agency or entity about any matters relating to this enforcement action.  IDEM or anyone acting on its behalf shall not be held liable for any costs or penalties Respondent may incur as a result of such communications with the EPA or any other agency or entity.

 

17.         This Agreed Order shall remain in effect until IDEM issues a Resolution of Case letter to Respondent.

 

 

TECHNICAL RECOMMENDATION:

 

RESPONDENT:

Department of Environmental Management

 

Harrison Steel Castings Company

 

 

 

By:

 

 

By:

 

 

Janusz Johnson, Chief

 

Printed:

 

 

Compliance and Enforcement Section 1

 

Title:

 

 

Office of Air Quality

 

 

 

Date:

 

 

Date:

 

 

 

 

 

 

 

 

 

 

 

COUNSEL FOR RESPONDENT:

 

 

 

 

 

 

 

 

 

By:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Date:

 

 

 

 

 

 

APPROVED AND ADOPTED BY THE INDIANA DEPARTMENT OF ENVIRONMENTAL

MANAGEMENT THIS

 

DAY OF

 

, 2012.

 

 

For the Commissioner

 

 

 

Signed on June 27, 2012

 

Keith Baugues, Assistant Commissioner

 

Office of Air Quality

 

Indiana Department of Environmental Management