STATE OF INDIANA |
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BEFORE THE INDIANA DEPARTMENT OF |
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COUNTY OF MARION |
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ENVIRONMENTAL MANAGEMENT |
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COMMISSIONER OF THE DEPARTMENT |
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OF ENVIRONMENTAL MANAGEMENT, |
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Complainant, |
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Case No. 2010-19320-H |
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ArcelorMittal
Burns Harbor, LLC, |
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Respondent. |
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AGREED
ORDER
Complainant
and Respondent desire to settle and compromise this action without hearing or
adjudication of any issue of fact or law, and consent to the entry of the
following Findings of Fact and Order.
Pursuant to IC 13-30-3-3, entry into the terms of this Agreed Order does
not constitute an admission of any violation contained herein. Respondent’s entry into this Agreed Order
shall not constitute a waiver of any defense, legal or equitable, which
Respondent may have in any future administrative or judicial proceeding, except
a proceeding to enforce this order.
I. FINDINGS OF FACT
1.
Complainant
is the Commissioner (“Complainant”) of the Indiana Department of Environmental
Management (“IDEM”), a department of the State of Indiana created by Indiana
Code (“IC”) 13-13-1-1.
2.
Respondent
is ArcelorMittal Burns Harbor, LLC (“Respondent”),
which owns and/or operates the integrated steel manufacturing facility with
United States Environmental Protection Agency (“EPA”) ID No. IND003913423,
located at 250 West US Highway 12, in Burns Harbor, Porter County, Indiana
(“Site”). Respondent acquired the Site
out of bankruptcy from Bethlehem Steel Corporation in 2002.
3.
IDEM
has jurisdiction over the parties and the subject matter of this action.
4.
Respondent
waives issuance of a Notice of Violation and to the settlement period of sixty
(60) days as provided for by IC 13-30-3-3.
5.
The
Site covers approximately three square miles and was originally constructed and
operated by Bethlehem Steel Corporation beginning in 1964. The northern portion of the Site consists of
man-made industrial land that was constructed between 1962 and 1983 pursuant to
permits issued by IDEM and the U.S. Army Corps of Engineers.
6.
Respondent
is engaged in the production of flat rolled carbon steel products at the Site.
7.
IDEM
representatives conducted a compliance evaluation inspection at the Site on
November 5-6, 2008. IDEM issued a
Violation Letter on November 25, 2008, identifying a violation of 329 IAC
10-11-1 relating to the on-site storage of nonhazardous Secondary Waste Water
Treatment Plant Sludge (“SWWTP Sludge”).
8.
On
June 29, 2010, Respondent obtained a Solid Waste Facility Permit 64-10 from
IDEM, which authorizes Respondent to construct and operate an on-site Type I
restricted waste landfill (known as the Deerfield Storage Facility). Upon construction, the currently staged SWWTP
Sludge and future production of SWWTP Sludge (and potentially other waste
generated on-site that cannot be recycled) will be managed at the new permitted
landfill.
9.
IDEM
representatives conducted a compliance evaluation inspection on March 10-11,
2010 and April 19, 2010. IDEM issued a
Violation Letter dated April 22, 2010, identifying a violation of 329 IAC
10-11-1 relating to the on-site storage of the following materials for longer
than six (6) months: SWWTP Sludge, blast furnace filter cake (“BFFC”), basic
oxygen furnace (“BOF”) rubble debris, refractory brick and rubble debris
materials in the blast furnace reline area, and refractory brick materials in
the lakefront area.
10.
On
May 14, 2010 and May 20, 2010, Respondent submitted information in response to
the requests contained within the April 22, 2010 inspection report. IDEM advised Respondent of the referral of
violations to the Land Enforcement Section in a letter dated June 23, 2010.
11.
As
a result of the inspections described above, IDEM identified the following
violations:
a. Pursuant to 329 IAC 10-11-1(a), any
person who disposes of solid waste shall have a solid waste land disposal
facility permit prior to construction and disposal. Respondent failed to obtain a solid waste
land disposal permit prior to disposal.
b. Pursuant to 329 IAC 10-2-181, “storage”
means the retention, containment, or accumulation of solid waste on a temporary
basis in such a manner that it does not threaten or potentially threaten human
health or impact or potentially impact the environment, for a period of more
than twenty-four (24) hours, in such a manner as not to constitute disposal of
the waste. It must be a rebuttable
presumption that storage of waste for more than six (6) months constitutes
disposal. Respondent stored the
materials identified in Paragraph 9 for more than six (6) months and failed to
rebut the presumption that the storage did not constitute disposal at the Site.
c. Pursuant to 329 IAC 10-4-3, open
dumping and open dumps, as those terms are defined in IC 13-11-2-146 and IC
13-11-2-147, are prohibited. Respondent
stored the materials identified in Paragraph 9 on the ground at the Site.
12. In 1999, Bethlehem Steel Corporation
conducted a Phase 1 RCRA Facility Investigation (“RFI”) with oversight by the
EPA. The locations of the materials
described in Paragraph 9 are within the areas covered by the RFI. Based upon the results of the investigation,
EPA concluded in 2006 that no further investigation or action was warranted,
including at the BFFC stockpile. The EPA
conducted confirmatory sampling in the area of the BFFC stockpile in 2009.
13. The locations of the stockpiled materials
identified in Paragraph 9, as well as the Deerfield Storage Facility
indentified in Paragraph 8, are shown on Figure 1 (Attachment A).
14. Subsequent to IDEM’s compliance
evaluation inspections, Respondent has undertaken the following activities:
a. Removed the refractory brick and rubble
materials that had been stored in the Blast Furnace Reline Area and disposed of
the material off-site (completed July 2010).
b. Removed the BOF rubble debris materials
that had been stored in the BOF staging area (completed October 2010).
c. Removed the refractory brick in the
lakefront area and disposed of the material off-site (completed April 2011).
15. The material in the BFFC stockpile is
approximately 40% iron and has significant recycling potential for
Respondent. IDEM encourages the
recycling of the materials identified in Paragraph 9, including specifically
the BFFC, in lieu of disposing of these materials in permitted landfills and
supports Respondent’s efforts to recycle.
IDEM will continue to work with Respondent as Respondent develops
opportunities for further recycling of such materials at its facility.
16. Respondent also plans to manage the BOF
Processing Area as detailed in the Material Management Plan.
17. In recognition of the settlement reached,
Respondent waives any right to administrative and judicial review of this
Agreed Order.
II. ORDER
1.
This
Agreed Order shall be effective (“Effective Date”) when it is approved by
Complainant or Complainant’s delegate, and has been received by
Respondent. This Agreed Order shall have
no force or effect until the Effective Date.
2.
Within
thirty (30) days of Effective Date, Respondent shall submit a Material
Management Plan.
3.
Within
ten (10) days of notice of IDEM’s approval of the Material Management Plan,
Respondent shall implement the approved Material Management Plan in accordance
with the timeframes therein to manage the solid wastes and materials identified
in Paragraph 9 of the Findings of Fact in a manner that will prevent a threat
to human health and the environment prior to their reuse or disposal in a
permitted facility.
4.
Commencing
in 2012 and for the term of this Agreed Order, Respondent shall submit to IDEM
by March 31 a report of the estimated volume of BFFC that was removed from the
BFFC stockpile for recycling and/or disposal during the preceding calendar
year. The report shall also include an
estimate of the amount of BFFC expected to be removed for recycling and/or
disposal over the next calendar year.
5.
Respondent
shall cease adding to the existing BFFC stockpile by August 31, 2011.
6. Within ninety (90) days of the
Effective Date, Respondent shall apply an initial application of dust
suppressant to the BFFC stockpile.
Respondent shall inspect the BFFC stockpile semi-annually to determine
if re-application is necessary and apply as needed. Respondent shall evaluate at the time of load
out from the BFFC stockpile whether application of water or other dust
suppressant on the working face is necessary.
Upon installation of the temporary engineered cover, as described in
Order Paragraph 8.c., the requirement for dust suppressant shall no longer be
required.
7. Respondent shall inspect the stormwater retention berm on the
north side of the BFFC stockpile semi-annually.
Respondent shall rebuild the berm as
necessary.
8. With regard to the BFFC stockpile:
a. Within ninety (90) days of the
Effective Date, Respondent shall submit a groundwater monitoring plan in
accordance with 329 IAC 10-29 to IDEM for review and approval. The plan shall include timeframes for the
installation of the wells. The purpose
of the plan is to establish an approved groundwater monitoring system for the
duration of the BFFC stockpile.
b. Within fifteen (15) days of approval by
IDEM of the groundwater monitoring plan, Respondent shall implement the plan as
approved and in accordance with the time frames contained therein.
c. Within six (6) months of the Effective
Date, Respondent shall submit to IDEM for review and approval a plan for a
temporary engineered cover system for the BFFC stockpile. The temporary engineered cover system shall
be designed to facilitate the temporary removal or roll-back of a portion of
the engineered cover to allow for Respondent to recover BFFC material for
recycling.
d. Within eighteen (18) months of IDEM’s
approval of the temporary engineered cover system, Respondent shall install the
approved temporary engineered cover.
e. Within one hundred and eighty (180)
days of the Effective Date, Respondent shall demonstrate to IDEM financial
responsibility in an amount equal to the estimated cost of installing a
permanent engineered cover system and conducting post-closure monitoring for
the BFFC stockpile. Respondent may not
utilize the financial test to demonstrate such financial responsibility and
shall update its financial responsibility annually. Respondent must maintain financial
responsibility in accordance with this subparagraph for the term of this Agreed
Order.
f. By the end of the eighth (8th)
year of the Effective Date, Respondent shall demonstrate to IDEM that it can
routinely remove for recycling BFFC from the existing stockpile at a rate of
25,000 tons per year. Respondent shall
continue to remove for recycling 25,000 tons per year until the existing BFFC
stockpile is completely removed.
g. By the end of the eighth (8th)
year of the Effective Date, if Respondent cannot demonstrate to IDEM that it
can routinely remove for recycling BFFC from the existing stockpile at a rate
of 25,000 tons per year, Respondent shall submit a closure plan (“Plan”) for
the remaining BFFC material, which would include the installation of a
permanent engineered cover, post closure care, maintenance, and groundwater
monitoring, to IDEM for review and approval.
h. If the Plan is approved by IDEM,
Respondent shall implement the Plan as approved and in accordance with the time
frames contained therein. For purposes
of this Agreed Order, certification of closure will satisfy the requirement in
8.h. and 8.j. to implement the Plan as approved and any non compliance with
post closure care activities that may be necessary will be addressed with a new
enforcement action and will not prevent resolution of this Agreed Order.
i. Following IDEM’s review of the Plan,
if IDEM determines that permanent closure in place is not an environmentally
protective option, Respondent shall remove and dispose or recycle all of the existing BFFC stockpile within ten (10) years of
the Effective Date.
j. In the event that IDEM determines that
any plan submitted by Respondent is deficient or otherwise unacceptable,
Respondent shall revise and resubmit the plan to IDEM in accordance with IDEM’s
notice. After three (3) submissions of
such plan by Respondent, IDEM may modify and approve any such plan and
Respondent must implement the plan as modified by IDEM. The approved plan shall be incorporated into
this Agreed Order and shall be deemed as enforceable part thereof.
9. Daily generation of the rubble debris
from the BOF may be processed to recover recyclable materials, but
non-recyclable components in the rubble debris must be disposed of in a
permitted facility with one (1) month of generation.
10. The existing SWWTP sludge located at the
SWWTP sludge staging area (identified in Attachment A) is being addressed
through the Solid Waste Facility permitting process.
11. All submittals required by this Agreed Order,
unless Respondent is notified otherwise in writing by IDEM, shall be sent to:
Linda L. McClure, Enforcement Case
Manager |
Office of Land Quality – Mail Code
60-02L |
Indiana Department of
Environmental Management |
100 North Senate Avenue |
Indianapolis, IN 46204-2251 |
12. Respondent is assessed a civil penalty of
Nine Thousand Dollars ($9,000). Said
penalty amount shall be due and payable to the Environmental Management Special
Fund within thirty (30) days of the Effective Date. In the event that the civil penalty is not
paid within thirty (30) days of the Effective Date, Respondent shall pay
interest on the unpaid balance at the rate established by IC 24-4.6-1-101. The interest shall continue to accrue until
the civil penalty is paid in full.
13.
In
the event the terms and conditions of the following paragraphs are violated,
Complainant may assess and Respondent shall pay a stipulated penalty in the
following amount:
Paragraph |
Requirement |
Penalty |
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4 |
Failure to timely submit annual
report. |
$100 per week |
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5 |
Failure to cease adding BFFC to
stockpile by August 31, 2011. |
$250 per week |
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Failure to apply dust suppressant
within 90 days of Effective Date. |
$100 per week |
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Failure to conduct BFFC berm semi-annual inspections. |
$100 per week |
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8a |
Failure to submit a groundwater
monitoring plan. |
$100 per week |
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8b |
Failure to implement the
groundwater monitoring plan. |
$150 per week |
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8c |
Failure to submit a temporary
engineered cover system plan for the BFFC stockpile. |
$100 per week |
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8d |
Failure to install the temporary
engineered cover system on the BFFC stockpile. |
$250 per week |
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8e |
Failure to demonstrate financial
responsibility |
$250 per week |
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8g |
Failure to submit a closure plan. |
$250 per week |
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8h |
Failure to implement the closure
plan if approved. |
$250 per week |
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8i |
Failure to recycle or dispose of
existing pile if required. |
$1,000 per week |
14.
Stipulated
penalties shall be due and payable within thirty (30) days after Respondent
receives written notice that Complainant has determined a stipulated penalty is
due. Assessment and payment of
stipulated penalties shall not preclude Complainant from seeking any additional
relief against Respondent for violation of this Agreed Order. In lieu of any of the stipulated penalties
set out above, Complainant may seek any other remedies or sanctions available
by virtue of Respondent’s violation of this Agreed Order or Indiana law,
including, but not limited to, civil penalties pursuant to IC 13-30-4.
15.
Civil
and stipulated penalties are payable by check to the “Environmental Management
Special Fund.” Checks shall include the
Case Number of this action and shall be mailed to:
Indiana Department of
Environmental Management |
Cashier – Mail Code 50-10C |
100 North Senate Avenue |
Indianapolis, IN 46204-2251 |
16.
This
Agreed Order shall apply to and be binding upon Respondent and its successors
and assigns. Respondent’s signatories to
this Agreed Order certify that they are fully authorized to execute this Agreed
Order and legally bind the party they represent. No change in ownership, corporate, or
partnership status of Respondent shall in any way alter its status or
responsibilities under this Agreed Order.
17.
In
the event that any terms of this Agreed Order are found to be invalid, the
remaining terms shall remain in full force and effect and shall be construed
and enforced as if this Agreed Order did not contain the invalid terms.
18.
Respondent
shall provide a copy of this Agreed Order, if in force, to any subsequent
owners or successors before ownership rights are transferred.
Respondent shall ensure that all contractors, firms and other persons
performing work under this Agreed Order comply with the terms of this Agreed
Order.
19.
This Agreed Order is not and shall not be
interpreted to be a permit or a modification of an existing permit. This Agreed Order, and IDEM’s review or
approval of any submittal made by Respondent pursuant to this Agreed Order,
shall not in any way relieve Respondent of its obligation to comply with the
requirements of its applicable permits or any applicable Federal or State law
or regulation.
20.
Complainant does not, by its approval of this
Agreed Order, warrant or aver in any manner that Respondent’s compliance with
any aspect of this Agreed Order will result in compliance with the provisions
of any permit, order, or any applicable Federal or State law or
regulation. Additionally, IDEM or anyone
acting on its behalf shall not be held liable for any costs or penalties
Respondent may incur as a result of Respondent’s efforts to comply with this
Agreed Order.
21.
Nothing in this Agreed Order shall prevent or
limit IDEM’s rights to obtain penalties or injunctive relief under any
applicable Federal or State law or regulation, except that IDEM may not, and
hereby waives its right to, seek additional civil penalties for the same
violations specified in the enforcement referral identified in Paragraph 10 of
the Findings of Fact.
22.
Nothing in this Agreed Order shall prevent
IDEM, or anyone acting on its behalf, from communicating with the EPA or any
other agency or entity about any matters relating to this enforcement
action. IDEM or anyone acting on its
behalf shall not be held liable for any costs or penalties Respondent may incur
as a result of such communications with the EPA or any other agency or entity.
23.
This
Agreed Order shall remain in effect until Respondent complies with all terms
and conditions of this Agreed Order. Thereafter,
IDEM will issue a Resolution of Case letter to Respondent.
TECHNICAL
RECOMMENDATION: |
RESPONDENT: |
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Department of
Environmental Management |
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By:
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By: _________________________ |
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Nancy
Johnston, Section Chief |
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Enforcement
Section |
Printed:
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Office of
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Title:
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Date: __________________ |
Date:
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COUNSEL FOR COMPLAINANT: |
COUNSEL FOR RESPONDENT: |
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For the Department of
Environmental Management |
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By:
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By:
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Deputy Attorney General |
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Date:
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Date:
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APPROVED
AND ADOPTED BY THE INDIANA DEPARTMENT OF ENVIRONMENTAL |
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MANAGEMENT THIS |
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DAY OF |
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2011. |
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For
the Commissioner: |
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Signed
September 22, 2011 |
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Bruce H Palin |
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Assistant
Commissioner |
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Office
of Land Quality |
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