STATE OF INDIANA

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SS:

BEFORE THE INDIANA DEPARTMENT OF

 

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COUNTY OF MARION

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ENVIRONMENTAL MANAGEMENT

 

COMMISSIONER OF THE DEPARTMENT

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OF ENVIRONMENTAL MANAGEMENT,

 

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)

 

Complainant,

 

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)

 

 

v.

 

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Case No. 2009-18816-H

 

 

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BP PRODUCTS NORTH AMERICA, INC.,

 

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)

 

Respondent.

 

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AGREED ORDER

 

Complainant and Respondent desire to settle and compromise this action without hearing or adjudication of any issue of fact or law, and consent to the entry of the following Findings of Fact and Order.  Pursuant to IC 13-30-3-3, entry into the terms of this Agreed Order does not constitute an admission of any violation contained herein.  Respondent's entry into this Agreed Order shall not constitute a waiver of any defense, legal or equitable, which Respondent may have in any future administrative or judicial proceeding, except a proceeding to enforce this order.

 

I.  FINDINGS OF FACT

 

1.                  Complainant is the Commissioner (“Complainant”) of the Indiana Department of Environmental Management (“IDEM”), a department of the State of Indiana created by Indiana Code (“IC”) 13-13-1-1.

 

2.          Respondent is BP Products North America, Inc., which owns and/or operates a facility with U.S. EPA I.D. number IND 000810861, located at 2815 Indianapolis Boulevard in Whiting, Lake County, Indiana (the "Site").

3.         IDEM has jurisdiction over the parties and the subject matter of this action.

 

4.                  Pursuant to IC 13-30-3-3, on February 15, 2010, IDEM issued a Notice of Violation ("NOV") via Certified Mail to:

 

Nick Spencer

The Prentice-Hall Corporation System, Inc.

Whiting Business Unit Leader

Registered Agent for

BP Products North America, Inc.

BP Products North America, Inc

2815 Indianapolis Blvd.

251 East Ohio Street, Suite 500

Whiting, IN  46394

Indianapolis, IN  46204

 

5.          Respondent last notified EPA of Large Quantity Generator and Treatment, Storage, and/or Disposal activities on February 12, 2008.

 

6.          At this location, Respondent operates a waste water treatment plant for its refinery.  Respondent has a post-closure permit for a Storm Water Surge Basin ("SWSB"), which was issued on March 30, 2007.

 

7.          329 IAC 3.1 incorporates certain federal hazardous waste management requirements found in 40 CFR Parts 260 through 270, and Part 273 including these identified below.

 

8.          During an investigation including an inspection on June 9, 2009, conducted by a representative of IDEM, the following violations were found:

 

a.        Pursuant to 40 CFR 264.15(a), the owner or operator must inspect his facility for malfunctions and deterioration, operator errors, and discharges which may be causing-or may lead to-(1) release of hazardous waste constituents to the environment or (2) a threat to human health.  The owner or operator must conduct these inspections often enough to identify problems in time to correct them before they harm human health or the environment.

 

As noted during the inspection, Respondent did not conduct proper inspections of the SWSB.  The final cover was damaged from heavy equipment usage and it appeared that the cover was not proof-rolled prior to staging heavy equipment and sludge boxes.  Ruts caused by vehicles and/or heavy equipment traffic were observed next to the southern dewatering line and there was visible damage to the outer shell of the dewatering line in multiple locations.  There was evidence of ponding water on the surface of the final cover due to poor grading and the lack of cap maintenance.  Pot holes, soft spots, point contacts without pads, staining, and releases of raw materials were also observed on the surface of the final cover.

 

b.        Pursuant to 40 CFR 264.15(c), the owner or operator must remedy any deterioration or malfunction of equipment or structures which the inspection reveals on a schedule which ensures that the problem does not lead to an environmental or human health hazard.  Where a hazard is imminent or has already occurred, remedial action must be taken immediately.

 

As noted during the inspection, Respondent failed to remedy deterioration of the SWSB final cover.  The final cover was damaged from heavy equipment usage and it appeared that the cover was not proof-rolled prior to staging heavy equipment and sludge boxes. Ruts caused by vehicles and/or heavy equipment traffic were observed next to the southern dewatering line and there was visible damage to the outer shell of the dewatering line in multiple locations.  There was evidence of ponding water on the surface of the final cover due to poor grading and the lack of cap maintenance.  Pot holes, soft spots, point contacts without pads, staining, and releases of raw materials were also observed on the surface of the final cover.

 

c.        Pursuant to Permit Condition II.C., Respondent shall follow the inspection schedule in Attachment B.  The permittee shall remedy any deterioration or malfunction discovered by an inspection as required by 329 IAC 3.1-9 and 40 CFR 264.15(c).

 

As noted during the inspection, Respondent did not conduct proper inspections of the SWSB and failed to remedy deterioration of the final cover.

 

d.        Pursuant to Permit Attachment B, B-1b and Exhibit B-1 Section 5.1.2, the written inspection plan for the SWSB requires monthly visual inspections of the SWSB systems identified in the SWSB Post-Closure Operations and Maintenance Plan (O&M) Exhibit B-1 Section 5.  The designated inspector will visually inspect the landfill cover for erosion and/or deterioration, ponded water, subsidence of cover and drainage ditch, ditch slope erosion, growth of plant life, and rodent holes.  Any notable damage or unsuitable conditions will be documented in the inspection log.

 

As noted during the inspection, Respondent did not conduct proper inspections of the SWSB and failed to document notable damage and unsuitable conditions in the inspection log.

 

e.        Pursuant to Permit Attachment B, B-2, if any deterioration or malfunctions are noted from inspections at the SWSB, action will be taken to correct the identified problem. Any deficiencies or repair needs identified during the monthly inspections will be documented on a “Monthly Inspection Follow-Up Activities Report.”

 

As noted during the inspection, Respondent did not conduct proper inspections of the SWSB, failed to correct identified problems, and failed to document deficiencies and needed repairs.

 

f.         Pursuant to Permit Attachment B, B-3, the SWSB inspections will be completed using the Monthly Inspection Report.  The inspection records must include the date and time of the inspection, the name of the inspector, a notation of the observations made, and the date and nature of any repairs or other remedial actions.

 

As noted during the inspection, Respondent failed to record site conditions and observations in the Monthly Inspection Reports.

g.        Pursuant to 40 CFR 264.117(c), post-closure use of property on or in which hazardous wastes remain after partial or final closure must never be allowed to disturb the integrity of the final cover, liner(s), or any other components of the containment system, or the function of the facility’s monitoring systems, unless approved by the commissioner.

 

As noted during the inspection, Respondent's post-closure use of the property damaged the integrity of the final cover.  Operating and staging heavy equipment along the southern dewatering line put the effectiveness of the containment system and the function of the dewatering system at risk. The vehicle tracks and ruts in the final cover leading up to the dewatering line made it appear as if it was being used as a guardrail for staging heavy equipment.  There was also visible damage to the outer shell of the southern dewatering line in multiple locations.  Based on the amount of damage to the final cover along the southern dewatering line, it appeared that the final cover was not proof-rolled prior to staging the sludge boxes and other heavy equipment.  Due to poor grading and the lack of cap maintenance there was evidence of ponding water on the surface of the final cover.  Pot holes, staining, and releases of raw materials were also observed on the surface of the final cover.  Furthermore, a release of an oil-like material occurred on the northeast side of the SWSB, near DW-3N, that covered approximately 800 ft2 on the surface.  It appeared that this area was being used to repair or clean equipment.

 

h.        Pursuant to 40 CFR 264.310(b) and Permit Condition III.D., after final closure, the owner or operator must comply with all post-closure requirements contained in 329 IAC 3.1-9 and 40 CFR 264.117 through 40 CFR 264.120, including maintenance and monitoring throughout the post-closure care period.  The owner or operator must, in part, comply with the following requirements of the permit:

 

1.          Maintain the integrity and effectiveness of the final cover, including making repairs to the cover as necessary to correct the effects of settling, subsidence, erosion, or other events; and

 

3.          Prevent run-on and run-off from eroding or otherwise damaging the final cover.

 

As noted during the inspection, Respondent's post-closure use of the property damaged the integrity of the final cover and Respondent did not take remedial actions to repair         the final cover.  Operating and staging heavy equipment along the southern dewatering line put the effectiveness of the containment system and the function of the dewatering system at risk. The vehicle tracks and ruts in the final cover leading up to the dewatering line made it appear as if it was being used as a guardrail for staging heavy equipment.  There was also visible damage to the outer shell of the southern dewatering line in multiple locations.  Based on the amount of damage to the final cover along the southern dewatering line, it appeared that the final cover was not proof-rolled prior to staging the sludge boxes and other heavy equipment.  Due to poor grading and the lack of cap maintenance there was evidence of ponding water on the surface of the final cover.  Pot holes, staining, and releases of raw materials were also observed on the surface of the final cover.  Furthermore, a release of an oil-like material occurred on the northeast side of the SWSB, near DW-3N, that covered approximately 800 ft2 on the surface.  It appeared that this area was being used to repair or clean equipment.

 

i.         Pursuant to Permit Condition II.E., Respondent the shall maintain post-closure of the facility as required by 329 IAC 3.1-9 and 40 CFR 264.117 and in accordance with the Post-Closure Plan, Attachment C.

 

As noted during the inspection, Respondent's post-closure use of the property damaged the integrity of the final cover and Respondent did not take remedial actions to repair the final cover. Operating and staging heavy equipment along the southern dewatering line put the effectiveness of the containment system and the function of the dewatering system at risk. The vehicle tracks and ruts in the final cover leading up to the dewatering line made it appear as if it was being used as a guardrail for staging heavy equipment.  There was also visible damage to the outer shell of the southern dewatering line in multiple locations.  Based on the amount of damage to the final cover along the southern dewatering line, it appeared that the final cover was not proof-rolled prior to staging the sludge boxes and other heavy equipment.  Due to poor grading and the lack of cap maintenance there was evidence of ponding water on the surface of the final cover.  Pot holes, staining, and releases of raw materials were also observed on the surface of the final cover.  Furthermore, a release of an oil-like material occurred on the northeast side of the SWSB, near DW-3N, that covered approximately 800 ft2 on the surface.  It appeared that this area was being used to repair or clean equipment.

 

j.         Pursuant to Permit Attachment C, C-4b and C-4e, prior to loading the cover, areas selected for staging equipment, materials, etc. shall be proof-rolled (if the anticipated load on the cover is greater than 1 ton per square foot) with a loaded (20 ton bed load) semi-truck to confirm the presence of soft, unstable areas that may need to be reconditioned or replaced.  In addition to proof-rolling, a rigid pad shall be placed under any point load, such as the leg of a truck trailer, to prevent punching of the leg through the cover.  The pad shall be sized to distribute across the cover the load applied to the leg per the support capacity presented above. The pad shall be placed on a level surface and the size shall no be less than 3 feet in any one direction. Structures supported on below grade foundations will require a permit modification.  To help ensure the cap is maintained, monthly inspections will be performed and documented on the Monthly Inspection Report.

 

The SWSB cap will be inspected monthly and cap maintenance will be conducted and described in the Post-Closure Inspection Plan.

 

As noted during the inspection, Respondent's post-closure use of the property damaged the integrity of the final cover and Respondent did not take remedial actions to repair the final cover.  Operating and staging heavy equipment along the southern dewatering line put the effectiveness of the containment system and the function of the dewatering system at risk. The vehicle tracks and ruts in the final cover leading up to the dewatering line made it appear as if it was being used as a guardrail for staging heavy equipment.  There was also visible damage to the outer shell of the southern dewatering line in multiple locations.  Based on the amount of damage to the final cover along the southern dewatering line, it appeared that the final cover was not proof-rolled prior to staging the sludge boxes and other heavy equipment.  Due to poor grading and the lack of cap maintenance there was evidence of ponding water on the surface of the final cover.  Pot holes, staining, and releases of raw materials were also observed on the surface of the final cover.  Furthermore, a release of an oil-like material occurred on the northeast side of the SWSB, near DW-3N, that covered approximately 800 ft2 on the surface.  It appeared that this area was being used to repair or clean equipment.

 

k.        Pursuant to IC 13-30-2-1(4), a person may not deposit or cause or allow the deposit of any contaminants or solid waste upon the land, except through the use of sanitary landfills, incineration, composting, garbage grinding, or another method acceptable to the solid waste management board.

 

As noted during the inspection, Respondent deposited and/or caused or allowed the deposit of contaminants or solid waste upon the land in a method unacceptable to the solid waste management board.  A release of an oil-like material occurred on the northeast side of the SWSB, near DW-3N, that covered approximately 800 ft2 on the surface.

 

l.         Pursuant to 327 IAC 2-6.1-5(5), any spill for which a spill response has not been conducted must be reported.

 

As noted during the inspection, Respondent did not respond to a release of an oil-like material on the northeast side of the SWSB, and did not report the spill.

 

m.       Pursuant to 40 CFR 264.16, facility personnel must successfully complete a program of classroom instruction or on-the-job training that teaches them to perform their duties in a way that ensures the facility’s compliance with the requirements of this part.

 

As noted during the inspection, the facility personnel conducting inspections at the SWSB had not received adequate training that taught them to perform their job duties. The training program provided by the facility did not properly address the inspection procedures for identifying and documenting unsuitable conditions at the site.  A review of the Monthly Inspection Reports for the SWSB did not include notations of the site conditions observed during the inspection.  The damage observed to the final cover occurred over an extended period of time and the Monthly Inspection Reports did not accurately document the site conditions.

 

9.          The parties met to discuss this matter on May 10, 2010.  At that time, Respondent submitted to IDEM for review the following four Draft documents (collectively known as the "CAP Plan" for the purposes of this Agreed Order) in order to address the violations cited in the Findings above: (1)  SWSB-Cap Usage Plan; (2)  Remediation Mgmt. Procedure EP-RM-047; (3)  Post-Closure Permit Inspection for SWSB Landfill Cover Requirements; and (4)  Annual SWSB RCRA Training BP Whiting Refinery.  The parties met via conference call on June 28, 2010 to further discuss the CAP Plan.  Based on IDEM's comments, Respondent submitted revisions to the CAP Plan on August 3, 2010.  A follow-up conference call was held on August 9, 2010, at which time the parties discussed IDEM's comments to the revised CAP Plan.  Respondent agrees to submit the above noted CAP Plan in final form for IDEM review and approval.

 

10.       In recognition of the settlement reached, Respondent waives any right to administrative and judicial review of this Agreed Order.

 

II.  ORDER

 

1.                  This Agreed Order shall be effective (“Effective Date”) when it is approved by Complainant or Complainant’s delegate, and has been received by Respondent.  This Agreed Order shall have no force or effect until the Effective Date.

 

2.                  Respondent shall comply with statutes, rules, and/or permit conditions listed in the findings here and/or above at issue.

 

3.         Within thirty (30) days of the Effective Date, Respondent shall submit to IDEM for approval the CAP Plan identified in Finding 9 above in final form, which includes provisions to prevent future damage to the SWSB cover and containment system.  The CAP Plan shall include, but not be limited to, requirements under the post-closure permit and 40 CFR 264, as follows:

 

a.        Enhanced routine procedures for maintaining the integrity and effectiveness of the final cover, including making repairs to the cover as necessary to correct the effects of settling, subsidence, erosion, or other events, and for preventing run-on and run-off from eroding or otherwise damaging the final cover;

 

b.        Identification of possible future usages at the SWSB, corresponding problems which may result from each usage, and actions necessary to prevent such problems from occurring.  Ways to prevent damage to the containment system and the dewatering system from vehicle and heavy equipment usage should be included;

 

c.        Identification and implementation of an effective system for inspections at the SWSB which allows for timely identification, documentation, and remediation of discovered problems;

 

d.        Identification and implementation of an effective training program for employees working at the SWSB; and

 

e.        Procedures to be followed in the event of a spill, including:

(1)      Actions to contain or manage any type of spill;

(2)      Mitigation of any adverse effects of the spill; and

(3)      Procedures for reporting the spill to any applicable local emergency or health authorities, and to IDEM, in accordance with 327 IAC 2-6.1.

 

4.          Upon approval of the CAP Plan, Respondent shall implement the Plan according to the timeframes found therein.

 

5.          Respondent shall submit a permit modification application and receive approval from IDEM whenever applicable, including if one is necessary for the CAP Plan, or any part thereof.

 

6.          In the event IDEM determines that any plan submitted by Respondent is deficient or otherwise unacceptable, Respondent shall revise and resubmit the plan to IDEM in accordance with IDEM's notice in accordance with applicable rules and regulations.  After three (3) submissions of such plan by Respondent, IDEM may modify and approve any such plan and Respondent must implement the plan as modified by IDEM.  The approved plan shall be incorporated into this Agreed Order and shall be deemed an enforceable part thereof.

 

7.          All submittals required by this Agreed Order, unless Respondent is notified otherwise in writing by IDEM, shall be sent to:

 

Brenda Lepter, Enforcement Case Manager

Office of Land Quality – Mail Code 60-02L

Indiana Department of Environmental Management

100 North Senate Avenue

Indianapolis, IN 46204-2251

 

8.          Respondent is assessed a civil penalty of Sixteen Thousand Two Hundred Dollars ($16,200).  Said penalty amount shall be due and payable to the Environmental Management Special Fund within thirty (30) days of the Effective Date.  In the event that the civil penalty is not paid within thirty (30) days of the Effective Date, Respondent shall pay interest on the unpaid balance at the rate established by IC 24-4.6-1-101.  The interest shall continue to accrue until the civil penalty is paid in full.

 

9.          In the event the terms and conditions of the following paragraphs are violated, Complainant may assess and Respondent shall pay a stipulated penalty in the following amount:

 

Failure to submit the CAP Plan required by Paragraph 3 above

$1,000 per week

 

 

Failure to implement any part of the approved CAP Plan per Order

 

Requirement No. 4

$750 per week

 

 

Failure to comply with Order Requirement No. 6

$500 per week

 

10.       Stipulated penalties shall be due and payable within thirty (30) days after Respondent receives written notice that Complainant has determined a stipulated penalty is due.  Assessment and payment of stipulated penalties shall not preclude Complainant from seeking any additional relief against Respondent for violation of this Agreed Order.  In lieu of any of the stipulated penalties set out above, Complainant may seek any other remedies or sanctions available by virtue of Respondent’s violation of this Agreed Order or Indiana law, including, but not limited to, civil penalties pursuant to IC 13-30-4.

 

11.       Civil and stipulated penalties are payable by check to the “Environmental Management Special Fund.”  Checks shall include the Case Number of this action and shall be mailed to:

 

Indiana Department of Environmental Management

Cashier – Mail Code 50-10C

100 North Senate Avenue

Indianapolis, IN 46204-2251

 

12.       This Agreed Order shall apply to and be binding upon Respondent and its successors and assigns.  Respondent’s signatories to this Agreed Order certify that they are fully authorized to execute this Agreed Order and legally bind the party they represent.  No change in ownership, corporate, or partnership status of Respondent shall in any way alter its status or responsibilities under this Agreed Order.

 

13.       In the event that any terms of this Agreed Order are found to be invalid, the remaining terms shall remain in full force and effect and shall be construed and enforced as if this Agreed Order did not contain the invalid terms.

 

14.       Respondent shall provide a copy of this Agreed Order, if in force, to any subsequent owners or successors before ownership rights are transferred.  Respondent shall ensure that all contractors, firms and other persons performing work under this Agreed Order comply with the terms of this Agreed Order.

 

15.       This Agreed Order is not and shall not be interpreted to be a permit or a modification of an existing permit.  This Agreed Order, and IDEM’s review or approval of any submittal made by Respondent pursuant to this Agreed Order, shall not in any way relieve Respondent of its obligation to comply with the requirements of its applicable permit[s] or any applicable Federal or State law or regulation.

 

16.       Complainant does not, by its approval of this Agreed Order, warrant or aver in any manner that Respondent’s compliance with any aspect of this Agreed Order will result in compliance with the provisions of any permit, order, or any applicable Federal or State law or regulation.  Additionally, IDEM or anyone acting on its behalf shall not be held liable for any costs or penalties Respondent may incur as a result of Respondent’s efforts to comply with this Agreed Order.

 

17.       Nothing in this Agreed Order shall prevent or limit IDEM’s rights to obtain penalties or injunctive relief under any applicable Federal or State law or regulation, except that IDEM may not, and hereby waives its right to, seek additional civil penalties for the same violations specified in the NOV.

 

18.       Nothing in this Agreed Order shall prevent IDEM or anyone acting on its behalf from communicating with the EPA or any other agency or entity about any matters relating to this enforcement action.  IDEM or anyone acting on its behalf shall not be held liable for any costs or penalties Respondent may incur as a result of such communications with the EPA or any other agency or entity.

 

19.       This Agreed Order shall remain in effect until IDEM verifies that Respondent has complied with Order paragraphs 3, 4, 5, 6, and 8 above.  IDEM will issue a Resolution of Case letter to Respondent thereafter.

 

TECHNICAL RECOMMENDATION:

RESPONDENT:

 

Department of Environmental Management

 

 

 

 

 

By: _________________________

By:  _________________________

 

 

Nancy Johnston, Section Chief

 

 

Enforcement Section

Printed: ______________________

Office of Land Quality

 

 

 

Title: ________________________

 

 

 

 

Date: __________________

Date: _______________________

 

 

 

 

 

 

 

COUNSEL FOR COMPLAINANT:

COUNSEL FOR RESPONDENT:

 

For the Department of Environmental Management

 

 

 

 

 

By: ________________________

By: ________________________

 

 

Deputy Attorney General

 

 

 

 

Date: _______________________

Date: ______________________

 

 

 

APPROVED AND ADOPTED BY THE INDIANA DEPARTMENT OF ENVIRONMENTAL

 

MANAGEMENT THIS

_____

DAY OF

___________________

, 20

___

.

 

 

 

 

For the Commissioner:

 

 

 

 

 

Signed on November 9, 2010

 

 

Bruce H Palin

 

 

Assistant Commissioner

 

 

Office of Land Quality