STATE OF INDIANA

COUNTY OF MARION

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SS:

BEFORE THE INDIANA DEPARTMENT
OF ENVIRONMENTAL MANAGEMENT

 

COMMISSIONER OF THE DEPARTMENT
OF ENVIRONMENTAL MANAGEMENT,

Complainant,

v.

FLEX-N-GATE CORP. d/b/a MASTERGUARD CORP.,

Respondent.

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Case No.
2006-16012-H




 

 

AGREED ORDER

 

The Complainant and Respondent desire to settle and compromise this action without hearing or adjudication of any issue of fact or law, and consent to the entry of the following Findings of Fact and Order.  Pursuant to IC 13-30-3-3, entry into the terms of this Agreed Order does not constitute an admission of any violation contained herein.  Respondent’s entry into this Agreed Order shall not constitute a waiver of any defense, legal or equitable, which Respondent may have in any future administrative or judicial proceeding, except a proceeding to enforce this order.

 

I.  FINDINGS OF FACT

 

1.         Complainant is the Commissioner (“Complainant”) of the Indiana Department of Environmental Management (“IDEM”), a department of the State of Indiana created by Indiana Code (“IC”) 13-13-1-1.

 

2.         Respondent is Flex-N-Gate Corp. d/b/a MasterGuard Corp. ("Respondent"), which owns and operates the company with U.S. EPA ID No. IND 984 972 893, located at 1200 East 8th Street in Veedersburg, Fountain County, Indiana (“Site”).

 

3.         IDEM has jurisdiction over the parties and the subject matter of this action.

 

4.         Pursuant to IC 13-30-3-3, IDEM issued a Notice of Violation on October 25, 2006 via Certified Mail to:

 

Mr. Shahid R. Khan, President        Ms. Yolanda Woods, Registered Agent for:

Flex-N-Gate Corp. d/b/a                   Flex-N-Gate Corp. d/b/a

MasterGuard Corp.                           MasterGuard Corp.

1306 East University Avenue          1200 East 8th Street

Urbana, Illinois 61802                       Veedersburg, Indiana 47987

 

5.         Respondent most recently notified the U.S. EPA of Large Quantity Generator activities on February 9, 2006.

 

6.         Respondent manufactures bumpers, hitch receivers, running boards, and bed rails for various truck manufacturers.

 

7.         329 IAC 3.1 incorporates certain federal hazardous waste management requirements found in 40 CFR Parts 260 through 273, including those identified below.

 

8.         During an investigation including an inspection on July 14, 2006, conducted by a representative of IDEM the following violations were found:

 

a.         Pursuant to 40 CFR 262.34(a)(2), a generator may accumulate hazardous waste on-site for 90 days or less without a permit, provided that the date when the accumulation begins is clearly marked and visible for inspection on each container.  Respondent did not label four 55-gallon drums of ignitable waste, located in the Flammable Storage Building, with accumulation start dates.  The accumulation start date on one 1-cubic yard D007 bag of nickel chips, located in the Wastewater Treatment Area, was not legible.  On December 6, 2006, Respondent provided documentation that drums are now properly labeled and that the bag was redated and shipped off-site.

 

b.         Pursuant to 40 CFR 262.34(a)(3), a generator may accumulate hazardous waste on-site for 90 days or less without a permit, provided that containers are marked with the words "Hazardous Waste."  Respondent did not label the hazardous waste stripper tank, located in the Wastewater Treatment Area, with the words "Hazardous Waste."  On December 6, 2006, Respondent indicated that this tank (Tank 220) is no longer in use as a hazardous waste tank.  Tank 220 is now part of the wastewater treatment unit, and as such, exempt from regulation under RCRA.

 

c.         Pursuant to 40 CFR 262.34(c)(1)(ii), a generator may accumulate as much as 55 gallons of hazardous waste at or near the point of generation without a permit and without complying with 40 CFR 262.34(a), provided that the containers are marked with either the words "Hazardous Waste" or with other words describing the contents.  Respondent did not label one 15-gallon container of hazardous waste with the words “Hazardous Waste” or with other words describing the contents.  This container was located in the Vault Area under a table.  On December 6, 2006, Respondent provided documentation that the container was properly labeled.

 

d.         Pursuant to 40 CFR 262.34(c)(1)(i) referencing 40 CFR 265.173(a), a container holding hazardous waste must always be closed during storage, unless necessary to add or remove waste.  Respondent did not store the following satellite accumulation containers closed:

 

1.         One 15-gallon container located in the Chrome Inspection Area.

2.         One 20-gallon container located at the MG2 Paint Line.

3.         One 5-gallon container located outside the MG2 Paint Line.

 

The 20-gallon container was closed during the inspection.  On December 6, 2006, Respondent provided documentation that the 15-gallon and the 5-gallon containers were replaced with new containers with lids, and that the 20-gallon container was removed from service.

 

e.         Pursuant to 40 CFR 273.13(d)(1), a small quantity handler of universal waste must manage universal waste mercury-containing lamps in a way that prevents releases to the environment, and ensure that all containers of waste mercury-containing lamps are stored closed.  Respondent stored two 8-foot boxes of mercury-containing lamps open.  Respondent also accumulated waste mercury-containing lamps outside of a container, and thus failed to manage them in a way that prevents releases.  On December 6, 2006, Respondent provided documentation that all containers of universal waste mercury-containing lamps are stored closed.

 

f.          Pursuant to 329 IAC 3.1-16-2(4) and 40 CFR 273.14(e), universal waste mercury-containing lamps or containers in which such lamps are contained must be labeled or marked clearly with one of the following:

 

1.         “Universal Waste Mercury-Containing Lamps.”

2.         “Waste Mercury-Containing Lamps.”

3.         Other words that accurately identify the universal waste lamps.

 

Respondent did not properly label or mark the following containers:

 

1.         Four 8-foot containers of waste lamps.

2.         Five 4-foot containers of waste lamps.

3.         Four HID boxes of waste lamps.

 

On December 6, 2006, Respondent provided documentation that the universal waste mercury-containing containers were properly labeled.

 

g.         Pursuant to 40 CFR 273.15(a), a small quantity handler of universal waste may accumulate universal waste for no longer than one year from the date the universal waste is generated or received from another handler.  Respondent has stored universal waste batteries on-site for more than one year.  The last shipment of waste batteries off-site occurred in May of 2004.  On December 6, 2006, Respondent provided documentation that all universal waste batteries were sent off-site on August 4, 2006.

 

h.         Pursuant to 40 CFR 262.34(a)(4) referencing 40 CFR 265.16(d)(2), hazardous waste personnel training record job descriptions must include the job duties of each position with responsibility for hazardous waste management.  Respondent’s job descriptions for hazardous waste management personnel did not include specific job duties.  On August 3, 2006, Respondent submitted to IDEM revised job descriptions that include specific job duties.  On December 6, 2006, Respondent provided IDEM with additional revised job descriptions.

 

i.          Pursuant 40 CFR 262.42, a generator of greater than 1,000 kilograms of hazardous waste in a calendar month who does not receive a copy of the manifest with the hand-written signature of the owner or operator of the designated facility within 35 days of the date the waste was accepted by the initial transporter, must contact the transporter and/or the owner/operator of the designated facility to determine the status of the hazardous waste.  The Respondent also must file an exception report within 45 days.  If a signed copy of the manifest is not received within 60 days, the generator must submit a legible copy of the manifest to the Commissioner indicating that a signed copy of the manifest has not been received.  Respondent had not received a copy of the signed manifest for a February 10, 2006 shipment of 1,925-gallons of xylene to a treatment, storage, and disposal facility.  Respondent has not filed an exception report for this shipment nor submitted a copy of the manifest to the Commissioner.  On December 6, 2006, Respondent submitted to IDEM a copy of the manifest signed by the TSD facility and an exception report.

 

j.          Pursuant to 329 IAC 13-4-3(d)(1), generators must label all used oil containers and aboveground tanks with the words “Used Oil.”  Respondent did not label two 300-gallon totes of used oil with the words “Used Oil.”  The first tote was located in Plant 2 and the second tote was in the Truck Dock Area.  On December 6, 2006, Respondent submitted to IDEM documentation that the used oil totes were properly labeled.

 

9.         On December 6, 2006, the parties met to discuss the above allegations.

 

10.       In recognition of the settlement reached, Respondent waives any right to administrative and judicial review of this Agreed Order.

 

II.  ORDER

 

1.         This Agreed Order shall be effective ("Effective Date") when it is approved by the Complainant or his delegate, and has been received by Respondent.  This Agreed Order shall have no force or effect until the Effective Date.

 

2.         Upon the Effective Date of this Agreed Order, Respondent shall comply with 40 CFR 262.34(a)(2).  Specifically, Respondent shall ensure that all containers of hazardous waste are properly labeled with accumulation start dates.

 

3.         Upon the Effective Date of this Agreed Order, Respondent shall comply with 40 CFR 262.34(c)(1)(ii).  Specifically, Respondent shall ensure that all satellite accumulation containers are marked with either the words “Hazardous Waste” or with other words describing the contents of the container.

 

4.         Upon the Effective Date of this Agreed Order, Respondent shall comply with 40 CFR 273.13(d)(1).  Specifically, Respondent shall manage its universal waste in a manner that prevents releases to the environment, which means that universal waste shall be stored only in closed containers, and shall not be stored outside of containers.

 

5.         Upon the Effective Date of this Agreed Order, Respondent shall comply with 329 IAC 3.1-16-2(4) and 40 CFR 273.14(e).  Specifically, Respondent shall ensure that all containers of mercury containing waste are labeled in one of the following ways:

 

a.         “Universal Waste Mercury-Containing Lamps”

b.         “Waste Mercury-Containing Lamps”

c.         Other words that accurately identify the universal waste lamps.

 

6.         Upon the Effective Date of this Agreed Order, Respondent shall comply with 40 CFR 273.15(a).  Specifically, Respondent shall ensure that universal waste is not stored on-site for more than one year.

 

7.         Upon the Effective Date of this Agreed Order, Respondent shall comply with 329 IAC 13-4-3(d)(1).  Specifically, Respondent shall ensure that all containers of used oil are labeled with the words “Used Oil.”

 

8.         Within ninety (90) days of the Effective Date of this Agreed Order, Respondent shall recoat the concrete floor in the MG1 die rack storage area with an impermeable coating.

 

9.         Within one hundred fifteen (115) days of the Effective Date of this Agreed Order, Respondent shall submit to IDEM documentation that the concrete floor in the MG1 die rack storage area has been recoated.

 

10.       Upon the Effective Date of this Agreed Order, Respondent shall clean up spills of used oil in the die rack storage area on a daily basis.

 

11.       All submittals required by this Agreed Order, unless notified otherwise in writing, shall be sent to:

 

Aubrey N. Sherif

Senior Environmental Manager

Office of Enforcement          Mail Code 60-02

Indiana Department of Environmental Management

100 N. Senate Avenue

Indianapolis, IN 46204-2251

 

12.       Respondent is assessed a civil penalty of Ten Thousand Two Hundred Dollars ($10,200).  Said penalty amount shall be due and payable to the Environmental Management Special Fund within thirty (30) days of the Effective Date.  In the event that the civil penalty is not paid within thirty (30) days of the Effective Date, Respondent shall pay interest on the unpaid balance at the rate established by IC 24-4-4.6-1-101.  The interest shall continue to accrue until the civil penalty is paid in full.

 

13.       In the event the terms and conditions of the following paragraphs are violated, Complainant may assess and Respondent shall pay a stipulated penalty in the following amount:

 

Violation                                                                     Penalty

Failure to comply with Order paragraph  8             $250 per week

Failure to comply with Order paragraph  9             $250 per week

 

14.       Stipulated penalties shall be due and payable within thirty (30) days after Respondent receives written notice that Complainant has determined a stipulated penalty is due.  Assessment and payment of stipulated penalties shall not preclude Complainant from seeking any additional relief against Respondent for violation of this Agreed Order.  In lieu of any of the stipulated penalties set out above, Complainant may seek any other remedies or sanctions available by virtue of Respondent’s violation of this Agreed Order or Indiana law, including, but not limited to, civil penalties pursuant to IC 13-30-4.

 

15.       Civil and stipulated penalties are payable by check to the “Environmental Management Special Fund.”  Checks shall include the Case Number of this action and shall be mailed to:

 

Indiana Department of Environmental Management

Cashier’s Office         Mail Code  50-10C

100 N. Senate Avenue

Indianapolis, IN 46204-2251

 

16.       This Agreed Order shall apply to and be binding upon Respondent and its successors and assigns.  Respondent's signatories to this Agreed Order certify that they are fully authorized to execute this Agreed Order and legally bind the party they represent.  No change in ownership, corporate, or partnership status of Respondent shall in any way alter its status or responsibilities under this Agreed Order.

 

17.       In the event that any terms of this Agreed Order are found to be invalid, the remaining terms shall remain in full force and effect and shall be construed and enforced as if this Agreed Order did not contain the invalid terms.

 

18.       The Respondent shall provide a copy of this Agreed Order, if in force, to any subsequent owners or successors before ownership rights are transferred.  Respondent shall ensure that all contractors, firms and other persons performing work under this Agreed Order comply with the terms of this Agreed Order.

 

19.       This Agreed Order is not and shall not be interpreted to be a permit or a modification of an existing permit.  This Agreed Order, and IDEM’s review or approval of any submittal made by Respondent pursuant to this Agreed Order, shall not in any way relieve Respondent of its obligation to comply with the requirements of its applicable permits or any applicable Federal or State law or regulation.

 

20.       Complainant does not, by its approval of this Agreed Order, warrant or aver in any manner that Respondent’s compliance with any aspect of this Agreed Order will result in compliance with the provisions of any permit, order, or any applicable Federal or State law or regulation.  Additionally, IDEM or anyone acting on its behalf shall not be held liable for any costs or penalties Respondent may incur as a result of Respondent’s efforts to comply with this Agreed Order.

 

21.       Nothing in this Agreed Order shall prevent or limit IDEM’s rights to obtain penalties or injunctive relief under any applicable Federal or State law or regulation, except that IDEM may not, and hereby waives its right to, seek additional civil penalties for the same violations specified in the NOV.

 

22.       Nothing in this Agreed Order shall prevent IDEM or anyone acting on its behalf from communicating with the EPA or any other agency or entity about any matters relating to this enforcement action.  IDEM or anyone acting on its behalf shall not be held liable for any costs or penalties Respondent may incur as a result of such communications with the EPA or any other agency or entity.

 

23.       This Agreed Order shall remain in effect until IDEM issues a Resolution of Case letter to Respondent.

 

 

TECHNICAL RECOMMENDATION:

 

RESPONDENT:

Department of Environmental Management

 

 

 

 

 

By:

 

 

By:

 

 

Nancy L. Johnston

 

Printed:

 

 

Section Chief

 

Title:

 

 

Office of Enforcement

 

 

 

Date:

 

 

Date:

 

 

 

 

 

 

 

 

 

COUNSEL FOR COMPLAINANT:

 

COUNSEL FOR RESPONDENT:

Department of Environmental Management

 

 

 

 

 

By:

 

 

By:

 

 

 

 

 

 

 

Office of Legal Counsel

 

 

 

Date:

 

 

Date:

 

 

 

 

 

 

APPROVED AND ADOPTED BY THE INDIANA DEPARTMENT OF ENVIRONMENTAL

MANAGEMENT THIS

 

DAY OF

 

, 2007.

 

 

For The Commissioner:

 

 

 

Signed on April 9, 2007

 

Robert B. Keene

 

Assistant Commissioner

 

Office of Legal Counsel and Enforcement